What is the difference between the transistor output and the relay output of a PLC?

Mondo Education Updated on 2024-01-31

PLCs (Programmable Logic Controllers) typically provide different types of outputs to control external devices. The most common types of output are transistor output and relay output. These two output types have different characteristics and are suitable for different application scenarios.

The relay output uses an electromagnetic relay as a switch to control the load. When the output of the PLC sends a signal, the coil of the relay attracts the switching contacts, causing the contacts to close or disconnect, allowing the load to be energized or de-energized.

Pros:

Isolation: Relays provide great electrical isolation because they use a physical point of contact between the control side (PLC side) and the load side.

Versatility: AC (alternating current) or DC (direct current) loads can be controlled.

Load capacity: Generally speaking, relays can control large currents and voltages.

Cons:

Physical wear: Relay contacts wear out during opening and closing, which limits their lifespan.

Switching speed: Relays open and close slower than transistor outputs.

Noise: Relays generate physical noise when they are in motion.

The transistor output uses a transistor, such as a MOSFET or BJT, as a switch to control the load. The transistor can quickly turn the current flow to the load on or off.

Pros:

Switching speed: Transistors can be turned on and off very quickly, making them suitable for high-speed switching applications.

No physical wear: Transistor switches are based on semiconductor materials and have no physically moving parts, so they have little wear and a long life.

Noise-free: The transistor does not produce noise when operating.

Cons:

Isolation: Transistor outputs typically do not provide the same isolation capabilities as relays.

Load Type: In most cases, the transistor output is only suitable for DC loads.

Load capacity: Transistor outputs are generally not capable of withstanding the same high currents and voltages as relays, although some models have transistor outputs capable of controlling larger currents.

The type of output you choose depends on the application scenario. Relay outputs are more suitable for applications with high currents and voltages, as well as when AC control is required. The transistor output is suitable for applications that require high speed response, DC control, noise-free, or long life. When selecting the type of PLC output, the user needs to decide which one to use based on the actual application requirements and load characteristics.

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