I. Introduction
160 bags pulse bag filter is a kind of equipment widely used in industrial dust control, with high efficiency, low energy consumption, easy maintenance and other characteristics. However, during operation, some issues need to be paid attention to to ensure the normal operation of the equipment and the dust removal effect. This article will introduce in detail the problems that need to be paid attention to in the operation of the 160-bag pulse bag dust collector to help users better use and maintain the equipment.
2. Problems that need to be paid attention to in the operation of 160 bags of pulse bag filter
Check before the device starts
Before starting the 160-bag pulse bag filter, a full inspection is required to ensure that the equipment is in good working order. The inspection contents include: whether each component is tightened and sealed well, whether the pipeline connection is tight, and whether the pulse valve, fan and other components are normal. At the same time, it is also necessary to check the parameters such as the inlet and outlet temperature and pressure of the dust collector to ensure that it is within a safe range.
Precautions during operation
When operating the 160-bag pulse bag filter, you need to pay attention to the following points:
1) According to the actual working conditions and process requirements, adjust the parameters of the equipment, such as pulse width, pulse interval, etc., to achieve the best dust removal effect.
2) During the operation of the equipment, it is necessary to pay close attention to the operation status and various parameters of the equipment, such as inlet and outlet pressure, temperature, noise, etc. If there is any abnormal situation, it should be stopped immediately for inspection.
3) Regularly check the working condition of the pulse valve, and repair and replace it in time if there is a failure. At the same time, it is necessary to ensure that the quality and pressure of the compressed air are stable to prevent damage to the pulse valve.
4) During the operation of the equipment, it is necessary to keep the equipment clean and in good condition. In particular, it is necessary to prevent the clogging and wear of the surface of the filter bag, so as not to affect the dust removal effect and service life.
Maintenance after equipment shutdown
After the 160-bag pulse baghouse is down, comprehensive maintenance is required to extend the life of the equipment and keep it in good working order. Maintenance includes:
1) Clean the dust and debris on the surface of the filter bag to prevent clogging and wear. At the same time, check whether the filter bag is damaged or aged, and replace it in time if necessary.
2) Check the working condition of the pulse valve, and repair and replace it in time if there is a fault. At the same time, it is necessary to clean up the impurities and stagnant water in the compressed air pipeline to ensure the quality and stability of the compressed air.
3) Check the operating status of the fan, including whether the bearings, impellers and other components are normal. If there is wear or imbalance, etc., it should be repaired or replaced in time.
4) Check whether the electrical part of the equipment is normal, including control circuits, sensors, meters, etc. If there is a fault or abnormal situation, it should be repaired or replaced in time.
5) After the equipment is shut down for a long time, a comprehensive inspection and maintenance should be carried out to ensure that the equipment can operate normally and achieve the expected dust removal effect.
3. Preventive maintenance and maintenance recommendations
In order to reduce the failure rate of the 160-bag pulse bag filter and improve the service life and dust removal effect of the equipment, it is recommended that users take the following preventive maintenance and maintenance measures:
Regularly check the working condition of the filter bag and pulse valve to ensure that it is unimpeded. At the same time, it is necessary to check whether the filter bag is damaged or aged, and replace the new filter bag in time if there is any problem. When the injection effect of the pulse valve is not good, the impurities in the injection pipeline should be cleaned up in time, a new nozzle should be replaced, and the air source pressure should be adjusted to achieve the best effectIn addition, for some wearing parts, such as filter bags, nozzles, etc., it is recommended to prepare sufficient spare parts for replacement at any time, so as not to affect the normal operation of the equipment!