Pulverizer is an indispensable equipment in the powder processing industry, which is widely used in the crushing of various materials. However, in actual work, due to various reasons, the mill may be overloaded. So, what are the effects of overloading on the mill?
1.Reduce the service life of the equipment: Overload will increase the load on the mill, resulting in increased wear and tear of the equipment and shortening the service life of the equipment.
2.Affect the crushing effect: overload will reduce the running speed of the mill and reduce the crushing efficiency. At the same time, excessive wear of grinding discs and grinding beads may lead to uneven size of crushed powder particles, affecting product quality.
3.Increased risk of equipment failure: Overloading can lead to an increase in the temperature inside the pulverizer and a decrease in lubrication, increasing the risk of equipment failure.
4.Increased energy consumption: Overloading will keep the mill's motor at high load for a long time, resulting in increased energy consumption. This will not only increase the production cost, but also may cause damage to the motor and affect the stability of the equipment.
5.Affect the safety of the equipment: Overload may lead to loosening and deformation of the important parts of the mill, and affect the safety performance of the equipment.
So, how to avoid the mill from overloading?
1.Reasonable selection of equipment: When purchasing a pulverizer, it is necessary to select the appropriate model and specification according to the actual production needs to ensure that the equipment has sufficient processing capacity.
2.Strictly follow the operating procedures: The operator should operate in strict accordance with the equipment operating procedures, avoid long-term continuous operation, and ensure that the equipment has enough rest time.
3.Regular maintenance: Perform regular maintenance on the mill, check the important parts of the equipment, and ensure that the equipment is in good working condition.
4.Adjust the production plan in time: adjust the production plan in time according to the performance of the equipment and the production demand to avoid overloading the equipment due to excessive production tasks.