This article**: People's Daily Online-Sichuan Channel.
Wang Fan.
The launch ceremony of the 5G fully connected digital factory. Courtesy of Dongfang Steam Turbine.
For a long time, Dongfang Electric Group Dongfang Steam Turbine has practiced the lean core concept of "full participation, collaborative and efficient, eliminating waste, and continuous improvement", promoted lean management with high quality, and innovatively put forward "two only" as an important idea for enterprises to implement lean management.
"Two only" means that as long as the non-core business can be socialized, it will be socialized, and the core business will be digitized as long as it can be digitized. In recent years, under the leadership of the "two only" thinking, Dongqi has taken a series of measures in the two aspects of "socialization" and "digitalization" to promote the integration of lean management into all aspects of enterprise operation, realize the continuous improvement of value creation capabilities, and continue to build the company's core competitiveness.
Core business screening. Through a comprehensive overview of the company's business and comprehensive value evaluation, accurately locate the bottleneck problems in the manufacturing process, the company has established a comprehensive evaluation system of business value, explored the "eight-dimensional scoring method", comprehensively carried out the company's business value evaluation from eight dimensions such as technology, quality, and cost, and carried out the distinction between core and non-core business based on efficiency, and the "eight-dimensional scoring method" is a method that can truly and reasonably evaluate the business value according to the company's own actual operation.
Socialization of non-core businesses. Focusing on the core concept of lean management "eliminating waste" as the main line, we will vigorously promote business and assets, actively realize the socialization of non-core business, solve a number of "bottlenecks" that restrict the efficiency of enterprise management and the improvement of business performance, stimulate the vitality of lean management, and promote the improvement of macroeconomic indicators and management level of enterprises. In 2022, the company's operating income, market orders, total profits, payments**, net cash flow from production and operation, and comprehensive product output will achieve double-digit growth year-on-year, reaching the highest level in history and continuing to rank first in the same industry in China.
Digitalization of core business. Dongfang Steam Turbine is a customized and discrete equipment manufacturing enterprise, and the premise of its core business digitalization is lean. The company takes high efficiency and low cost as the transformation goal, focuses on the combination of production and manufacturing and digital technology, builds a digital workshop production line, and realizes high-efficiency, low-cost multi-variety and low-volume production. Through the digital transformation of its core business, it has built the industry's first 5G fully connected digital factory, with a number of domestic first digital workshops and production lines, which have the characteristics of high automation, zero manufacturing pollution, increased utilization rate, and reduced loss rate, which is in stark contrast to the original production process of the old workshop. In 2022, the annual output increased by 27% due to lean digitalization, and the quality problems of parts decreased by 39%, injecting a boost into Dongqi's increase in orders and ensuring delivery. In 2023, it will be rated as an intelligent manufacturing demonstration factory by the Ministry of Industry and Information Technology and one of the top 100 benchmark smart factories in China.
Dongfang Steam Turbine adheres to the deep integration of lean management and digital construction, consolidates the foundation of digital transformation with leanness, and promotes the effectiveness of lean management with digital solidification, becoming the first company in the industry to pass the maturity of intelligent manufacturing 3A zero-certified enterprise has created a demonstration case of lean digital transformation of discrete manufacturing enterprises.
Digital centralized control center. Courtesy of Dongfang Steam Turbine.