Gear reducer is a commonly used transmission device in mechanical transmission system, which can reduce the speed of power sources such as electric motors and engines, and at the same time amplify the torque, so as to realize the drive of mechanical equipment. As a common type of reducer, cylindrical gear reducer has a wide range of application fields, such as metallurgy, chemical industry, mining, lifting and transportation, etc. This article will introduce the characteristics, structure, use and maintenance of ZSY315-90-VIII cylindrical gear reducer.
1. Characteristics of ZSY315-90-VIII cylindrical gear reducer.
ZSY315-90-VIII cylindrical gear reducer is a heavy-duty, medium and high-speed, hard-toothed, fully sealed gear reducer, which has the following characteristics:
1.Strong heavy-duty capacity: The reducer adopts a hard tooth surface gear, which can withstand large torque and impact load, and is suitable for heavy-duty transmission system.
2.Good medium and high speed performance: The reducer adopts advanced gear design and manufacturing process, which can run stably at high speed, and is suitable for medium and high speed transmission system.
3.Fully sealed design: The reducer adopts a fully sealed design, which can prevent oil pollution and moisture ingress, and is suitable for transmission systems in harsh environments.
4.High-precision gear machining: The reducer adopts high-precision gear processing technology, with high gear precision, stable operation and low noise.
5.Easy installation: The reducer has a compact structure, small footprint and easy installation.
Second, the structure of ZSY315-90-VIII cylindrical gear reducer.
ZSY315-90-VIII cylindrical gear reducer is mainly composed of input shaft, a pair of parallel shaft gears, a pair of bevel gears, output shafts, etc. Among them, a pair of parallel shaft gears is used to reduce the speed of the input shaft while amplifying the torque, and a pair of bevel gears are used to change the direction of transmission and finally output power to the output shaft.
3. The use and maintenance of ZSY315-90-VIII cylindrical gear reducer.
1.Prepare before use.
Before using ZSY315-90-VIII cylindrical gear reducer, the following preparations need to be made:
1) Check whether the appearance of the reducer is intact and whether there is oil leakage.
2) Check whether the input and output shaft rotates flexibly and whether there is any abnormal sound.
3) Check whether the installation foundation of the reducer is firm and stable.
4) Check whether the other parts of the transmission system are installed correctly.
2.Precautions during use.
In the process of using ZSY315-90-VIII cylindrical gear reducer, the following matters need to be noted:
1) Strictly follow the instruction manual of the reducer, and do not overload or overspeed operation.
2) Regularly check the lubrication of the reducer and keep it well.
3) Regularly check the sealing condition of the reducer to prevent oil pollution and moisture ingress.
4) If abnormal sound or vibration is found, it should be stopped immediately for inspection.
3.Maintenance and maintenanceIn order to maintain the good performance and service life of ZSY315-90-VIII cylindrical gear reducer, the following maintenance and maintenance are required: (1) Replace the lubricating oil regularly, and the general replacement cycle is 3-6 months. (2) Regularly check the wear and tear of the gear, and replace the gear in time if it is found that the wear is serious. (3) Clean the inside and outside of the reducer regularly and keep it clean. (4) When not in use for a long time, the reducer should be stored in a dry and ventilated place and checked regularly. Gear reducer