In the construction industry, inserts are an essential part that needs to be pre-positioned before concrete is poured to secure the building structure. Steel processors are an important part of the production of these embedded parts. This article will introduce in detail how steel processing manufacturers process embedded parts.
The embedded parts are composed of steel plates and anchor bars, and the steel plates are usually Q235B or Q345B, and the thickness is generally between 10-30mm. The anchor bars are generally HRB400 grade steel bars, with a diameter of 16-28mm. Embedded parts are used in a wide range of applications, including bridges, construction, chemical industry, electric power and other fields.
The processing process of steel processing manufacturers mainly includes the following steps:
1. Blanking. Blanking is the first and most critical step in the processing of embedded parts. When blanking, the steel plate and anchor bar need to be cut into the required length and shape according to the requirements of the drawing. Steel processors usually use CNC flame cutting machines or plasma cutting machines for blanking, and these equipment have high cutting accuracy to ensure the accuracy of the blanking dimensions.
2. Punching. Punching is an important part of embedded parts processing, which involves the bearing capacity and stability of embedded parts. Steel processors usually use drilling machines or CNC punching machines to punch holes, and these equipment have high drilling accuracy to ensure that the position and size of the holes meet the requirements. At the same time, when punching, it is necessary to pay attention to the position and spacing of the holes to ensure that the force of the embedded parts is uniform.
3. Bending and forming.
Bending and forming are necessary parts of the processing of embedded parts, which involve the shape and size of the embedded parts. Steel processors often use press brakes or plate bending machines for bending and forming, and these equipment have high bending accuracy to ensure that the shape and size of the embedded parts meet the requirements. At the same time, when bending and forming, it is necessary to pay attention to the material and thickness of the steel plate to avoid cracks or deformation of the steel plate.
Fourth, welding. Welding is an important part of embedded parts processing, which involves the strength and stability of embedded parts. Steel processors often use manual arc welding or gas shielded welding for welding, which has high welding quality and can ensure the welding strength and stability of embedded parts. At the same time, when welding, it is necessary to pay attention to the quality and position of the weld to avoid welding defects or improper position of the weld.
5. Anti-corrosion treatment.
Anti-corrosion treatment is a necessary part of the processing of embedded parts, which involves the service life and safety of embedded parts. Steel processors usually use painting or galvanizing for anti-corrosion treatment, which can effectively prevent rust and corrosion of steel plates. At the same time, it is necessary to pay attention to the thickness and quality of the coating during the anti-corrosion treatment to avoid the situation that the coating falls off or the anti-corrosion effect is poor.
6. Quality inspection.
Quality inspection is an important part of ensuring the quality of embedded parts. Steel processors usually use conventional testing tools to inspect embedded parts, including rulers, tape measures, angle rulers, etc. At the same time, in order to ensure the quality and safety of embedded parts, steel processing manufacturers will also carry out a series of tests and tests, such as tensile tests, impact tests, hardness tests, etc. These tests and tests can effectively ensure that the quality and performance of the embedded parts meet the requirements.
Through the above six steps, steel processing manufacturers can complete the processing of embedded parts. These embedded parts have been widely used in buildings, bridges and other fields, providing a strong guarantee for the safety and stability of buildings. At the same time, with the continuous development of science and technology, steel processing manufacturers are constantly updating technology and equipment to improve the processing quality and efficiency of embedded parts to meet the continuous demand of the market.