Each process is arranged in sequence according to the processing time, the red robot arm is agile and rotated, accurately positioned, and automatically sent to the machine tool for deep processing. Although I have come to Jiangsu Wanji Transmission Technology, a wholly-owned subsidiary of Tyrone Group, many times, what I see in front of me is still shocking.
At present, we have a total of 16 machine tools in our processing equipment, and we only have 5 robots, one robot can be responsible for 4 machine tools, and our efficiency has increased by 8 times. From the perspective of processing quality, the robot has less human error than manual work, and the product quality has improved a lot. Yang Liu, the first technician of Wanji Transmission Technology, proudly told reporters while entering the operation instructions.
In addition to the production line, in Wanji transmission, what is more impressive is the first group, only to see a tall automated intelligent three-dimensional warehouse standing majestically, the warehouse keeper only needs to click on the warehouse electronic terminal in his hand, all kinds of processed spare parts are quickly transferred to the front, and the workers "take what they need" for assembly.
The "sleeping" data is "awakened", the workshop becomes "smarter", and the robot automatically loads and unloads materials to achieve automated production ......Here, the digital and intelligent production scene constantly refreshes people's imagination of manufacturing plants. "In order to realize digital and intelligent management, we rely on the national double cross-platform - Hanyun industrial Internet platform technology to establish Tailong industrial Internet platform, aiming at the characteristics of multiple varieties and small batches of reducer products, starting from the whole process control of finance, sales, procurement, research and development, production and warehousing, based on industrial Internet technology to quickly build ERP, MES, PLM, equipment management and other applications, open up data flow and business flow, realize cross-departmental and cross-organizational business collaboration, and effectively improve the efficiency of operation and management. Xia Guofeng, director of the information center of Tyrone Group, said.
Intelligent transformation and digital transformation are strategic choices under the new round of scientific and technological revolution and industrial transformation, and they are also the key moves for enterprises to improve quality and efficiency and seize the commanding heights of development. As an enterprise that mainly produces precision reducers for robot joints, Wanji Transmission is aware of the importance of digital transformation, and uses this to promote the development of enterprises, accelerate the process of manufacturing from "big" to "strong", take the integration and innovation of digital technology and advanced manufacturing industry as a "compulsory course" to expand competitive advantages, and is committed to building the digital economy into a "key increment" for transformation and development.
At present, the company takes the construction of a digital factory as the overall strategic goal, while purchasing automated production equipment, using the original equipment to implement automation transformation, and fully launching the Max system in the production workshop, so that the production plan can be tracked to each process in real time, and the assembly quality of the product is improved. At the same time, through the three-dimensional cloud configuration technology, the workshop equipment realizes the collection and linkage of digital and production site data, and manages the entire factory from the cloud. After the digital transformation, Wanji Transmission's production capacity has increased by about 40%. Xia Guofeng told reporters that in the future, the company will also aim to build an industrial Internet benchmark factory, promote transformation and upgrading with intelligent manufacturing, flexible manufacturing and digital technology, aim at high efficiency and high efficiency, continue to transform and improve the infrastructure and intelligent manufacturing system, and be the vanguard of the domestic reducer industry.