What is the method of replacing molybdenum wire in EDM wire cutting machine?

Mondo Digital Updated on 2024-01-29

The cutting line in the EDM CNC wire cutting machine generally refers to molybdenum wire, which is a key component used for EDM cutting. Replacing molybdenum wire usually needs to be done by following these steps:

1.Power off:Before replacing the cutting line, be sure to turn off the power of the CNC wire cutting machine to ensure safe operation.

2.Check the condition of the molybdenum wire:Before replacing the molybdenum wire, check the current status of the molybdenum wire. Observe the molybdenum wire for significant wear, breakage, or other damage. If a problem is found, it should be replaced in time.

3.Unloading old molybdenum wire:Using the appropriate tools, unload the old molybdenum wire. This usually involves loosening the device holding the molybdenum wire and pulling the wire out.

4.Clean up the workspace:Before installing a new molybdenum wire, clean the work area to ensure that there is no debris or residue affecting the installation of the cutting line.

5.Install a new molybdenum wire:Insert the new molybdenum wire into the cutting head and make sure it is clamped correctly. Follow the guidance and make sure the cutting line is in place.

6.Adjust the molybdenum wire tension:According to the suggestion, adjust the tension of the molybdenum wire. Make sure the tension is moderate, not too tight and not too loose.

7.Clamping molybdenum wire:Use a clamping device to clamp the newly installed molybdenum wire to ensure that it can maintain a stable position during the cutting process.

8.Check the guidance of the molybdenum wire:Make sure the cutting line is properly guided and there are no twists or jams. This helps to ensure the accuracy of the cut.

9.Close the clamping device:After confirming that the cutting wire is installed correctly, turn off the clamping device and ensure that the electrode wire is securely clamped in the cutting head.

10.Power on:After completing the above steps, you can turn on the power of the CNC wire cutting machine again and prepare for the cutting operation.

When making a cutting wire replacement, be sure to refer to the CNC wire cutting machine's user manual or the manufacturer's guide, as the specific steps and precautions may vary depending on the equipment model. In addition, keeping the equipment clean and regularly maintained is also an important factor in ensuring that the cutting line is working properly.

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