Servo with planetary reducer on the injection molding machine.
1. Introduction of servo planetary reducer.
Servo planetary reducer is a precision transmission device, especially suitable for high-precision, high-speed injection molding machines. Its structure is mainly composed of sun gear, planetary gear carrier and internal gear ring, which has the characteristics of light size, beautiful appearance, high transmission efficiency, strong bearing capacity and high positioning accuracy. The servo planetary reducer also has the advantages of low noise and long life, which makes it widely used in the transmission and control of high-precision and high-speed injection molding machines.
Second, the application in the injection molding machine.
Increased injection speed: Injection molding machines need to quickly and accurately control the plastic in the mold during the injection process. The application of servo planetary reducer can precisely control the rotation speed and rotation angle of the servo motor, so as to better control the injection speed and improve production efficiency.
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Precise control of pressure: The servo planetary reducer can precisely control the pressure of the injection molding machine, so as to better control the plastic in the mold and improve the quality and stability of the product.
Noise reduction: The servo planetary reducer adopts advanced lubrication technology, which effectively reduces the noise during operation, which not only improves the comfort of the equipment, but also helps to protect the working environment.
Extended life: The compact design and stable structure of the servo planetary reducer make it maintain good performance and stability in a high-intensity working environment, thereby prolonging the service life of the injection molding machine.
Reliable sealing: Planetary reducers are generally lubricated with oil, so they have good sealing performance, which can prevent lubricating oil leakage, so as to ensure the long-term stable operation of the equipment.
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3. Product model for example.
AB90-4-S2-P2 is a model of planetary reducer, which is widely used in injection molding machines. It is a servo planetary reducer, which can be connected with the drive products produced by any manufacturer in the world, such as Yaskawa servo, Delta servo, TECO servo, Eston servo, Hollysys servo, Inovance servo, Guangshu servo, Dasen servo, Central China servo, Cage servo, Huada servo, etc.
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Fourth, the future development trend.
Higher precision: With the continuous innovation of technology, the accuracy of servo planetary reducer will continue to improve. This will allow the injection molding machine to be able to control the injection speed and pressure more precisely and better meet the market demand.
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Higher speeds: In order to meet the needs of efficient production, future servo planetary gearboxes may have a higher speed range. This will allow the injection molding machine to inject faster and improve overall production efficiency.
Stronger high temperature resistance: In a high temperature environment, the performance of the servo planetary reducer will be affected to a certain extent. Therefore, the future servo planetary reducer may adopt high-temperature resistant materials and lubrication systems to adapt to stable operation in high-temperature environments. This will allow the equipment to be used in a wider range and adapt to various harsh working environments.
Networking: Future servo planetary reducers may have more network functions, such as remote monitoring, fault diagnosis, etc. This will make the maintenance and management of the equipment more convenient, and at the same time improve the intelligence level of the equipment.
Green environmental protection: In the future, servo planetary reducers may pay more attention to environmental protection, using environmentally friendly materials and environmentally friendly lubricants to reduce the impact on the environment. In addition, the optimal design of planetary gearboxes will also be an important direction for future research to improve the energy efficiency of equipment and reduce energy consumption.
To sum up, the application of planetary reducer on the injection molding machine can achieve high-precision and high-efficiency injection process, prolong the service life of the equipment, and adapt to the harsh working environment. In the future, with the continuous progress and development of technology, the performance and application fields of servo planetary reducer will continue to expand and deepen, providing a broader space and possibility for the development of injection molding machines.