Explosion-proof nitrogen generators are indispensable equipment in modern industrial production, especially in the field of handling flammable and explosive substances, they provide an important guarantee of safety and efficiency. The following details the application of explosion-proof nitrogen generator in petrochemical, pharmaceutical and food processing industries, so as to give you a better understanding of explosion-proof nitrogen generator.
The petrochemical industry has long relied on explosion-proof nitrogen generators, mainly for safety when handling flammable chemicals. For example, in a conventional petroleum refinery, in order to reduce the risk of oxygen in the air coming into contact with petroleum vapor, it is often required to maintain an oxygen concentration of less than 4%. In a storage tank with a volume of 10,000 cubic meters, this may require at least 6,000 cubic meters of nitrogen per hour to maintain a safe inert atmosphere.
In such applications, the performance of the explosion-proof nitrogen generator directly affects the end result of the application. In the case of nitrogen purity, for example, it is usually required to reach 995% or more to ensure the effectiveness of an inert atmosphere. The reliability and maintenance of the machine is also an important consideration, as any failure can lead to an increased safety risk.
In the pharmaceutical industry, explosion-proof nitrogen generators are mainly used to create a sterile and oxygen-free production environment to protect sensitive drugs. The need for nitrogen is particularly critical in the production of certain specialty drugs, such as some types of antibiotics. In a 100 cubic meter production facility, at the maintenance of 99While the purity of 9% nitrogen is maintained, the oxygen concentration should be kept below 1%. For this purpose, the generator may need to provide at least 300 cubic meters of high-purity nitrogen per hour.
In pharmaceutical processes, nitrogen is not only used to protect products, but also to clean and disinfect equipment. For this type of requirement, the nitrogen generator can flexibly adjust the yield and purity according to the settings in order to adapt to different production needs.
In the food processing industry, the application of explosion-proof nitrogen generator is mainly focused on the packaging process of food. For example, on a production line that packages potato chips or other foods that are susceptible to oxidation, keep the nitrogen in the packaging 99 pure5% is common practice. This effectively extends the shelf life of food products and preserves their freshness. On a production line that processes 5,000 kilograms of potato chips per hour, around 10,000 cubic meters of nitrogen may need to be used to maintain the effectiveness of the packaging.
In addition to packaging, nitrogen has other uses in food processing, such as freezing and refrigeration. In these applications, the use of nitrogen helps maintain the freshness of food and reduces the risk of deterioration due to oxygen during storage.
The application of explosion-proof nitrogen generators in industries such as petrochemical, pharmaceutical, and food processing reflects its importance in ensuring production safety and improving efficiency. These devices not only provide the necessary inert atmosphere for industrial production, but also play a key role in maintaining product quality and extending shelf life. With the continuous development of technology and the growth of market demand, explosion-proof nitrogen generators will have more uses in industrial production in the future.