With the further intensification of market competition and the acceleration of the process of manufacturing informatization, large-scale manufacturing enterprises have more and more stringent requirements for the production process of upstream commercial factories.
It can be said that the ability of "product traceability" has become the assessment of upstream first-class businessmen to a certain extent, or the basic condition for shortlisted first-class businessmen.
Why is it neededTraceability managementWhat about it?It is mainly to solve two problems: one is difficult to trace, the other is difficult to verify, through traceability management can facilitate users to quickly locate the problem and analyze its solutions.
What are the core steps of traceability?
In order to achieve quality tracking throughout the production process, three core steps of traceability must be completed:
The first is recording: the camera must record all quality-related data in the production process of the product;
The second is marking: the label that needs to be given to the product identification to realize the corresponding relationship between the product and the data;
The third is query: through marking, quickly query the corresponding data of the product, and provide decision-making basis for production management personnel.
MES systemThe core steps of the above traceability can be well realized.
Get the information of Huidu MES system".
How does the MES system achieve quality traceability?
1.Retrospective data collection
MES acquires data from the production process in real time by connecting with equipment, sensors, and meters in the production process.
These data can cover multiple dimensions such as materials, processes, process parameters, equipment status, and operation records. MES can also be integrated with other systems of the enterprise (such as ERP, SCADA, etc.) to obtain more comprehensive traceability data.
2.Data logging and storage
The MES records and stores the collected data to ensure its integrity and reliability.
Technologies such as databases or cloud storage are often used to store data in chronological order and associate it with the appropriate product or batch. This facilitates subsequent data retrieval and analysis.
3.Data indexing and querying
MES has established a set of effective data indexing and query mechanism, which enables users to quickly retrieve and query data for specific time periods, specific products or specific processes.
With flexible query conditions, users can obtain the required traceability data, analyze and compare it.
4.Data visualization and reporting
MES visualizes the traceability data in the form of charts and reports to help users intuitively understand the data trends and anomalies in the production process.
These visualizations can also generate customized reports for internal management, quality certification, and regulatory compliance purposes.
5.Anomaly traceability and analysis
When there is a quality problem or anomaly,mesIt can help enterprises quickly locate the source of the problem and conduct retrospective analysis.
By looking at the relevant data and comparing the differences between different batches or processes, companies can find the cause of the problem and take corrective action accordingly to improve product quality and production efficiency.
Through the MES system to establish a complete traceability system, manufacturing enterprises can achieve the following values:
What are the application values of the MES system?
1.Improve product quality:The product quality traceability management system can track the whole process of product production and processing, find and solve quality problems in a timely manner, improve product quality and reliability, and ensure that products meet national standards and customer requirements.
2.Reduced quality risk:The product quality traceability management system can monitor and control materials, processes, equipment, etc. Prevent the occurrence and expansion of quality problems in the production process and reduce quality risks.
3.Improve corporate brand image:The product quality traceability management system can ensure the stability and consistency of product quality, improve product credibility and brand image, and increase market competitiveness.
4.Improve customer satisfaction:The product quality traceability management system can track and record the whole process of product production, transportation, sales, etc., deal with customer complaints and feedback in a timely manner, improve customer satisfaction and loyalty, and increase the repeat purchase rate.
5.Ensuring product safety:The product quality traceability management system can trace and record the whole process of products, production processes, transportation, sales, etc., find and deal with problems in a timely manner, and ensure product safety and consumer rights and interests.
6.Promote the sustainable development of enterprises:The product quality traceability management system is a process of continuous improvement. The analysis and improvement of the production process can improve production efficiency and quality, reduce costs, and promote the sustainable development of enterprises.
If you want to know more about how the MES system can achieve quality traceability, you can leave a message directly, and we will arrange a professional consultant to contact you.