Robotic dispensing refers to an automated process that uses robots for dispensing operations. This process is widely used in the electronics industry, lighting industry, automotive industry, industrial electrical, solar photovoltaic, construction engineering and other industries.
The main systems for robotic dispensing include actuation systems, drive systems, and control systems. The actuator is mainly responsible for dispensing operations, the drive mechanism can help the actuator complete the dispensing operation more accurately and with higher quality, and the control system controls the entire system.
In addition, the dispensing robot usually refers to a common automatic dispenser working platform in the workshop, which can be easily controlled by one person.
At present, the robot dispensing machine manufacturer has Hongdahui Technology. Founded in 2013, Hongdahui Technology Co., Ltd. is a high-tech enterprise that provides precision dispensing, coating, gluing, industrial dispensing equipment, auxiliary material assembly equipment, plasma cleaning equipment and other equipment in the industry.
The working principle of robot dispensing is mainly to replace manual dispensing operations through robots, so as to improve production efficiency and product quality. How it works can be summarized as follows:
1.The robot is programmed to control the motion trajectory and dispensing tip movement, so that the needle can be precisely moved to the position where it needs to be dispensed.
2.The robot can accurately control the dispensing time, dispensing volume, dispensing pressure and other parameters to ensure stable and reliable dispensing quality.
3.The robot can also detect the position of the dispensing tip and the status of the product through the sensor, and realize automatic adjustment and correction to ensure the accuracy and quality of dispensing.
4.Robotic dispensing can greatly improve production efficiency, reduce manual operation time and labor costs, and also avoid the impact of human factors on product quality.
5.Robotic dispensing can also automate production and assembly, improve the flexibility and reliability of the production process, and adapt to the production needs of different products.
In short, the working principle of robot dispensing is to achieve automated, high-efficiency, and high-quality dispensing operations by accurately controlling the robot's motion trajectory, dispensing time, dispensing volume and other parameters.
Robotic dispensing is widely used in industries, including electronics, lighting, automotive, industrial electrical, solar photovoltaic, construction engineering and other industries. In the electronics industry, robot dispensing is mainly used for dispensing electronic components such as LED chips, capacitors, resistors, etc., as well as dispensing and sealing PCB boards, which can accurately dispense circuit boards and ensure that the connection of electronic components is firm and reliable. In the lighting industry, robotic dispensing is used to produce medium to high-power LED lighting products, which can significantly improve production efficiency and quality. In the automotive industry, robotic dispensing is used in the production of lights, door seals, wipers and other components, which can greatly improve production efficiency and product quality. In industries such as industrial electrical and solar photovoltaics, robotic dispensing is used to produce high-precision electrical components and solar panels, which can improve production efficiency and product quality. In the construction engineering industry, robot dispensing is used in building waterproofing, thermal insulation and sound insulation, filling structural gaps and other projects, which can improve the quality and efficiency of construction.
In conclusion, robotic dispensing has become an indispensable part of modern manufacturing, improving production efficiency, reducing costs, improving product quality, and being suitable for a variety of different industries.
The main advantages of robotic dispensing include:
1.High precision and stability: Advanced vision system and precision motion control technology are used to achieve high-precision dispensing operations, whether it is a complex curved surface structure or a tiny glue spot, it can be accurately completed to ensure the stability and consistency of dispensing quality.
2.Efficient and cost-saving: Compared with traditional manual dispensing, robotic dispensing has higher production efficiency and lower labor costs. It can carry out dispensing operations around the clock and continuously, which greatly improves the production speed and capacity. In addition, the robot's operational accuracy can reduce glue waste and reduce production costs.
3.Flexible adaptation to different workpieces: Workpieces of different shapes, sizes and materials can be adapted. By flexibly adjusting parameters and procedures, it can quickly adapt to different dispensing tasks on the production line, improving the adaptability and flexibility of the production line.
4.Visualization and intelligent operation: Equipped with an intuitive and easy-to-use human-machine interface, the operator can intuitively monitor and control the working status of the robot. At the same time, the robot also has intelligent functions, which can carry out automatic path planning, glue quantity control and quality inspection, and improve the convenience and accuracy of operation.
5.Safety and reliability: Strictly follow safety standards and specifications, with reliable safety protection devices and emergency shutdown mechanisms. Anomalies can be detected in real time during operation and react accordingly to ensure operator safety and equipment reliability.
To sum up, robot dispensing has the advantages of high precision, high efficiency, flexibility, visualization, intelligence, safety and reliability, etc., which can significantly improve production efficiency and product quality, reduce costs, and adapt to the application needs of different industries and scenarios.
The operation and debugging of robot dispensing mainly include the following steps:
1.Preparation: Confirm the equipment and tools required for robotic dispensing, including robots, dispensers, control systems, glues, etc., and check their integrity and accuracy.
2.Programming and setting: According to the requirements of the dispensing operation, write the program of robot dispensing, and set the parameters of the robot's motion trajectory, dispensing time, dispensing volume and so on. At the same time, according to the size and shape of the product, select the appropriate dispensing tip and pressure and other parameters.
3.Test run: Before the official operation, the trial operation is carried out to check whether the parameters such as the robot's motion trajectory, dispensing time, and dispensing amount are accurate and reliable, and whether the dispensing quality meets the requirements.
4.Debugging: According to the results of the trial operation, the program and parameters are debugged and corrected to ensure the stability and accuracy of the robot dispensing.
5.Production operation: After the commissioning is completed, it will be officially put into production operation. Operators need to pay attention to the robot's operating status and dispensing quality at all times, and adjust parameters and correct problems in time.
6.Maintenance and maintenance: Regularly maintain and maintain the robot dispensing equipment, including cleaning, lubrication, replacement of wearing parts, etc., to maintain the good condition and accuracy of the equipment.
It should be noted that in the operation and commissioning of robot dispensing, operators need to have certain skills and experience, and at the same time need to comply with relevant safety operation procedures and precautions. For different models and brands of robotic dispensing equipment, there may be differences in their operation and commissioning methods, which need to be adjusted and operated according to the specific situation.