Safety Hydraulic Disc Brake Hydraulic Pump Unit Components and Adjustment Instructions

Mondo Cars Updated on 2024-01-31

The hydraulic power station is an important part of the safety disc brake, and its performance directly affects the braking effect of the brake. Therefore, it is very important for the adjustment of the hydraulic power station. The adjustment instructions for the hydraulic power station are detailed below to help you better understand and use the safety disc brakes.

First, the composition of the hydraulic power station.

The hydraulic power station is mainly composed of hydraulic pumps, oil tanks, control valves, pipelines and accessories. These components work together to provide a steady supply of pressure oil to the brakes, allowing the brakes to function properly.

Second, the adjustment of the hydraulic power station.

The adjustment of the hydraulic power station mainly includes the adjustment of pressure and flow. Here are the steps to make the adjustment:

1.Pressure adjustment.

1) Close all valves of the hydraulic pump station, start the hydraulic pump, and let the oil fill the whole system.

2) Open the pressure gauge, adjust the relief valve, and gradually increase the pressure. When the pressure reaches the desired value, stop increasing the pressure.

3) Observe the readings of the pressure gauge to ensure that the system pressure is stable. If the pressure fluctuates greatly, the oil filter needs to be inspected and cleaned or the seals replaced.

4) When adjusting the pressure, make sure that the system safety valve is in normal working condition to prevent system damage caused by overpressure.

2.Flow adjustment.

1) Open all the valves of the hydraulic pump station, start the hydraulic pump, and let the oil fill the whole system.

2) Adjust the throttle valve to gradually increase the flow rate. When the flow reaches the desired value, stop increasing the flow rate.

3) Observe the readings of the flow meter to ensure that the flow rate is stable. If the flow fluctuates greatly, the oil filter needs to be inspected and cleaned or the seals replaced.

4) While adjusting the flow rate, pay attention to the speed of the hydraulic pump and the pressure of the system to ensure that the hydraulic pump works within a safe range.

3. Precautions.

1.When adjusting the hydraulic power station, make sure that the surrounding environment is clean and dry to avoid contamination of the oil.

2.During the adjustment process, it is necessary to ensure that the oil level of the hydraulic pump is within the normal range, and the oil temperature shall not exceed the specified value.

3.During use, the seals and oil filters of the hydraulic power station should be checked regularly, and the damaged parts should be cleaned or replaced in time.

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