The production process of shuttle shelves
Shuttle shelves are one of the commonly used types of storage shelves, and their unique design and flexible storage methods are favored by more and more enterprises. The manufacturing process of shuttle shelves is a key factor in determining their quality and performance. The following will introduce the production process of shuttle shelves.
First, the selection of materials.
When making shuttle shelves, the choice of materials is crucial. Galvanized steel plate is usually used as the main material, because galvanized steel plate has the characteristics of anti-corrosion, anti-rust and wear-resistant, which can ensure the long-term use effect of the shelf. At the same time, other special steels will be used in key parts such as columns, beams, and shuttle trolleys of the shelves to improve bearing capacity and stability.
2. Structural design.
The structural design of shuttle shelves is one of the key links in the production process. Designers need to reasonably plan the size, number of layers, spacing and other parameters of the shelves according to the actual use needs and site conditions to ensure that the storage, handling and access of goods are convenient and fast. At the same time, the structural design should also consider the load-bearing, stability and safety of the shelves to avoid accidents caused by unreasonable structure.
3. Shelf production.
1.Cutting processing: According to the design drawings, the steel plate is cut into the desired shape and size.
2.Welding assembly: The cut steel is assembled into columns, beams and other parts of the shelf by welding.
3.Commissioning and inspection: debugging and inspection of shelf components to ensure that their quality and performance meet the requirements.
Fourth, the production of shuttle trolleys.
The shuttle trolley is an important part of the shuttle shelf, and its manufacturing process is also very important. The structure of the trolley should be reasonable to ensure the safe transportation and parking of goods. Specifically, the shuttle trolley is usually composed of a driving device, a track guide wheel, a bearing platform and other parts, and it is necessary to pay attention to the connection and debugging of various components to ensure the smooth and stable operation of the trolley.
5. Surface treatment.
Shuttle shelves made of galvanized steel need to be treated before use to remove the zinc oxide layer from the surface and keep it shiny. Common surface treatment methods include mechanical polishing, rust removal, sandblasting, etc., and the appropriate method can be selected according to the actual situation.
6. Installation and commissioning.
After the shelf production and shuttle trolley production are completed, installation and debugging are required to ensure the normal operation of the shelf and shuttle trolley. During the installation process, it is necessary to pay attention to whether the parameters such as shelf spacing, track levelness, and bearing capacity meet the requirements, and at the same time, the transportation condition of the shuttle trolley should be checked to ensure that it can operate normally, be stable and reliable.
In short, the production process of shuttle shelves involves many links such as material selection, structural design, production, surface treatment and installation and commissioning. Only by paying attention to the quality control of each link can we make high-quality and high-stability shuttle shelves to meet the actual needs of enterprises.