Suddenly, the Wilson generator emitted thick blue smoke with an unusual noise and stall
As an important power equipment, Wilson generators play a key role in many industrial fields. However, if a Wilson generator fails, it can have a serious impact on production. In this paper, we will analyze the phenomenon of Wilson's generator suddenly emitting thick blue smoke with abnormal noise and stall, and propose corresponding solutions.
First, the fault phenomenon.
During the normal operation of the Wilson generator, a sudden thick blue smoke appeared, accompanied by abnormal noises and stalls. This phenomenon indicates that the generator may have a serious mechanical failure or oil circuit problem.
2. Analysis of the cause of the failure.
1.Mechanical failure.
A mechanical failure of a Wilson generator can cause parts to get stuck and friction to increase, resulting in high temperatures, oil combustion, and intense blue smoke. In addition, mechanical failures can cause abnormal noises, such as bearing damage, rotor imbalance, etc.
2.Oil circuit problems.
Oil leaks, poor oil quality, or clogged oil circuits can cause oil to accumulate where it shouldn't, burning at high temperatures to produce blue smoke. At the same time, oil circuit problems may also cause abnormal noise and stalling, such as oil pump damage, oil circuit blockage, etc.
3. Solution.
1.Solutions to mechanical failures.
For mechanical failures, the generator needs to be disassembled for inspection and the specific fault location is determined. For problems such as bearing damage and rotor imbalance, it needs to be replaced or repairedProblems such as stuck parts and increased friction require lubrication or cleaning.
2.Solutions to oil circuit problems.
Solving the oil circuit problem requires checking the oil quality and whether the oil circuit is leaking or clogged. If the oil quality is poor, you need to replace the qualified oil;If the oil circuit leaks or is blocked, it needs to be repaired or cleaned. At the same time, it is also necessary to check whether the oil pump is working properly, and if necessary, it should be replaced or repaired.
4. Preventive measures.
In order to prevent such failures in Wilson generators, the following measures need to be taken:
1.Perform regular generator maintenance to check the condition of mechanical parts and oil circuits to ensure that they are working properly.
2.Strictly control the quality of the engine oil, use the oil that meets the specifications, and avoid using inferior engine oil.
3.Establish a sound equipment management system, monitor the operation status of generators in real time, and find and deal with abnormal situations in a timely manner.
4.Strengthen the training of equipment operators to improve their operating skills and ability to identify common faults of generators.
5.Do a good job of equipment maintenance records, and make detailed records of the parts of each maintenance, the problems found, and the measures taken, so as to facilitate future reference and summary of experience.
Through the implementation of the above measures, it can effectively reduce the probability of sudden bursting of strong blue smoke and abnormal noise and stall failure of Wilson generator, and ensure the normal operation of equipment and the smooth progress of production. At the same time, it is also conducive to prolonging the service life of the generator and reducing maintenance costs.