Sensing small forces An analysis of the working principle of a multi axis force sensor

Mondo Technology Updated on 2024-02-28

In the field of precision engineering and scientific research,Multi-axis force transducersIt is an indispensable measuring tool. It is capable of simultaneously detecting forces and torques in multiple directions, providing critical data for applications such as robotic arm control, aerospace, automotive testing, and more. Here's an in-depth look at how sensors work and how they enable accurate measurements of force and torque. The sensor has several strain gauges built into it, which are the core sensing elements of the sensor. Strain gauges are typically made of electrically conductive materials, such as metal foils or semiconductors, whose resistance changes as the material deforms. When an external force is applied to the sensor, the strain gauge undergoes a slight deformation, causing its resistance to change. This change is converted into a voltage signal through a Wheatstone bridge circuit, which is then converted into a digital signal through signal processing steps such as amplification and filtering, which can be read and analyzed by the data acquisition system.

The design of the multi-axis force transducer allows it to detect forces in multiple directions. For example, a triaxial force transducer can measure forces in the x, y, and z axes simultaneously. This is achieved by arranging strain gauges at different positions on the sensor, with each axial strain gauge sensitive only to the forces in that axial direction. Therefore, when the sensor is subjected to a compound force (i.e., acting forcefully in several axes at the same time), the magnitude of the individual components can be calculated from the output of the strain gauges in each axis.

In addition to measuring force, the sensor can also measure torque. This is achieved by adding a specialized torque sensing element to the structure of the sensor. These elements are usually strain gauges fixed to the sensor housing, which twist when the sensor is subjected to torque, changing its resistance value. Similar to force measurement, torque measurement is also detected by changes in resistance, and torques in different axes can be distinguished by strain gauges arranged in different positions.

In order to improve the accuracy and stability of the measurements, the sensor often needs to be temperature compensated and calibrated. Temperature changes can affect the resistance value of the strain gauge, so temperature compensation circuitry is often integrated into the sensor to ensure reliable measurement results in different environments. In addition, regular calibration ensures that the sensor remains highly accurate over the long term. In summary, a multi-axis force transducer senses changes in external forces through internal strain gauges, and uses changes in resistance values to measure force and torque. The application of this principle makes sensors a key component in precision measurement and control systems. With the continuous advancement of technology, the performance and application range of sensors will be further improved, providing more accurate force feedback for the development of automation and intelligence.

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