Belt conveyor is one of the commonly used transportation equipment in modern industrial production, which has the advantages of simple structure, strong conveying capacity and convenient maintenance. However, in the actual use process, the belt conveyor may have the phenomenon of belt deviation, which affects the production efficiency and equipment life. This article will introduce the adjustment method of belt mistracking of belt conveyor to help users solve this problem.
1. Adjust the bearing idler group.
The load-bearing roller set is one of the important components of the belt conveyor, and its main role is to support the belt and reduce friction and wear. When the belt deviates during operation, it can be corrected by adjusting the position of the bearing roller group. Here's how:
1.Determine the misalignment position: First of all, it is necessary to determine the specific position of the belt misalignment, so that targeted adjustments can be made.
2.Adjust the position of the idler: according to the deviation position, adjust the position of the load-bearing idler, so that the idler set is consistent with the running direction of the belt.
3.Fastening the idler set: After the adjustment is completed, the fixing screws of the idler set need to be tightened to ensure that its position is stable.
2. Adjust the position of the drive drum.
The drive roller is the power of the belt conveyor**, and it is also one of the important influencing factors for belt deviation. When the belt deviates, the position of the drive drum can be adjusted to correct the mistracking. Here's how:
1.Determine the misalignment position: It is also necessary to determine the specific position of the belt misalignment first.
2.Adjust the position of the drive drum: according to the deviation position, adjust the position of the drive drum appropriately, so that the driving drum is consistent with the running direction of the belt.
3.Tighten the set screws of the drum: After the adjustment is completed, the set screws of the drive drum need to be tightened to ensure that its position is stable.
3. Adjust the inclination angle of the bearing roller group and the driving drum.
In addition to adjusting the position of the load idler set and the drive drum, belt mistracking can also be corrected by adjusting their inclination angle. Here's how:
1.Determine the misalignment position: First of all, you need to determine the specific position of the belt misalignment.
2.Adjust the inclination angle of the idler group and the drum: according to the deviation position, appropriately adjust the inclination angle of the bearing idler group and the driving drum, so that the friction and traction force of the belt during operation are more uniform, so as to correct the deviation phenomenon.
3.Fastening related parts: After the adjustment is completed, it is necessary to tighten the relevant parts of the load-bearing roller set and the driving drum to ensure that their positions are stable.
Fourth, increase the tension device.
During the use of the belt conveyor, due to the influence of various factors, the phenomenon of belt relaxation may occur, which will lead to deviation. In order to solve this problem, a tension device can be added in the appropriate position to maintain a certain tension of the belt and reduce the occurrence of deviation. Here's how:
1.Determine the location of slack: Check the operating status of the belt and determine the specific location where slack occurs.
2.Install tension device: add tension device in the appropriate position, such as tension wheel or tension slide rail, etc., so that the belt maintains a certain tension.
3.Adjust the tension device: Adjust the position and tension of the tension device appropriately as needed to ensure the stable operation of the belt.
5. Strengthen daily maintenance and maintenance.
In order to reduce the phenomenon of belt deviation of belt conveyor, in addition to targeted adjustments, it is also necessary to strengthen daily maintenance and maintenance. The specific measures are as follows:
1.Regular inspection: Regularly inspect the belt conveyor, including the wear of the belt, the rotation of the idler group, the status of the tensioning device, etc.
2.Replace worn parts in time: For severely worn parts, such as belts and bearings, they should be replaced in time to avoid belt deviation caused by component damage.
Editor: Shanghai Qinai Machinery Equipment***