1. Requirements for the equipment installation environment.
The diaphragm filter press should be installed indoors and have good ventilation facilities. During installation, it should be ensured that the ground is level to prevent the equipment from tilting or collapsing during use. In addition, in order to facilitate the maintenance and operation of the equipment, sufficient space should be set aside for personnel to move around and conduct daily inspections.
Second, the inspection of the equipment foundation.
Before placing the diaphragm filter press in the specified location, the equipment foundation should be checked to see if it meets the requirements. The foundation should be flat, sturdy, and have sufficient load-bearing capacity to support the weight of the entire equipment. If the equipment is installed on a floor slab, make sure that the floor can withstand the weight of the equipment and take appropriate reinforcement measures.
3. Assembly and inspection of equipment.
After transporting the parts of the diaphragm filter press to the designated location, they should be assembled according to the requirements of the manual. During the assembly process, care should be taken to check whether the parts are intact and to ensure that all parts are firmly and reliably connected. In addition, you should also check that the electrical wiring is connected correctly and that the power switch is turned off.
Fourth, the inspection and preparation of the hydraulic system.
The hydraulic system of the diaphragm filter press is a key part of the normal operation of the equipment. Before the equipment is used for the first time, the hydraulic system should be inspected and prepared. First of all, you should check whether the cleanliness and oil level of the hydraulic oil meet the requirements, and ensure that the oil path is unobstructed. Secondly, you should check whether the hydraulic pump, valve and other components are intact and ensure that their connection is firm and reliable. Finally, the hydraulic system should be preheated and debugged according to the requirements of the manual to ensure that it works properly.
5. Inspection and preparation of electrical system.
The electrical system of the diaphragm filter press is the control center of the equipment. The electrical system should be inspected and prepared before the equipment is first used. First of all, you should check that the power cord is securely connected and make sure that the power switch is turned off. Secondly, the components in the control cabinet should be checked to ensure that they are intact and that they are firmly connected. Finally, the electrical system should be debugged according to the requirements of the manual to ensure that it works properly.
6. Connection and inspection of pipelines.
The diaphragm filter press needs to use various pipelines during operation, such as feed pipes, drainage pipes, compressed air pipes, etc. Before the first use of the equipment, all tubing should be connected in place according to the requirements of the manual, and ensure that the connection is firm and reliable. At the same time, it should also be checked that the tubing is unobstructed and that no leaks are occurring.
7. Inspection and adjustment of safety protection devices.
In order to ensure the safety of the operator, the diaphragm filter press is equipped with various safety guards, such as safety doors, emergency stop buttons, etc. Before the first use of the equipment, these devices should be inspected and adjusted according to the requirements of the manual, and ensure that they are working properly. At the same time, necessary safety warning signs should also be set up according to actual needs.
8. Trial operation of the equipment.
After the above preparations are completed, the diaphragm filter press should be tested to check whether the performance of the equipment is normal. During the commissioning process, the focus should be on the stability and reliability of the equipment, as well as the working conditions of the hydraulic system, electrical system and piping. If there is an abnormal situation, it should be dealt with in time and the trial run should be re-run.
Through the above eight steps, the preparation operation before the first use of the diaphragm filter press can be completed. In the actual operation process, the operation steps should be flexibly adjusted according to the actual situation, and the operation should be carried out in strict accordance with the requirements of the manual. Only with adequate preparation can we ensure that the diaphragm filter press can operate stably and reliably in the subsequent use process.