An inverted wire drawing machine is a type of equipment used to draw wires, and troubleshooting and repairs are essential to ensure the proper operation of the equipment. Here are the possible fault scenarios and how to troubleshoot them:
Uneven drawing or broken wires:
Possible causes: Die wear, uneven drawing speed, unstable drawing temperature. Exclusion method: Check whether the mold is worn and replace it with a new one if necessary. Adjust the drawing speed and temperature to ensure that it is within the appropriate range. Check the lubrication system of the wire drawing machine to ensure that all components are adequately lubricated.
Motor operation is abnormal or stopped:
Possible causes: Power failure, motor failure, overload protection triggering. Troubleshooting: Check the power supply circuit to ensure that the power supply is stable. Inspect the motor for damage, repair or replace the damaged motor parts. Check the overload protection device, rule out the cause of the overload and reset it.
The wire drawing machine is too noisy:
Possible causes: Insufficient lubrication, damaged bearings. Exclusion method: Ensure that all bearings are properly lubricated and lubricated regularly. Check whether the bearing is worn or damaged, and replace it in time if there is a problem.
The speed of the wire drawing machine is unstable:
Possible causes: Control system failure, sensor failure. Exclusion method: Check the electrical connection of the control system, repair or replace the damaged cable or component. Check the working condition of the sensor, repair or replace the faulty sensor.
The wire drawing machine produces too much reject:
Possible causes: Improper mold adjustment, poor quality of raw materials. Exclusion method: Adjust the die to ensure suitable drawing parameters. Check the quality of raw materials and ensure that metal materials that meet standards are used.
Automatic shutdown system frequently triggered:
Possible causes: False sensor alarms, safety system failures. Exclusion method: Check the installation position and adjustment of the sensor to ensure that it is working properly. Check the electrical connections and settings of the safety system, repair or replace faulty parts.
Lubrication system failure:
Possible causes: Insufficient lubricating oil, malfunctioning lubrication pump. Exclusion method: Add enough lubricating oil and check the level of lubricating oil regularly. Check the working condition of the lubrication pump and repair or replace the faulty pump.
The above troubleshooting methods are just some of the possible solutions, and the specific troubleshooting steps may need to be adjusted based on the specific inverted wire drawing machine model and manufacturer's recommendations. When carrying out repair work, please ensure that the operation is carried out in accordance with the equipment manual and related safety regulations, or have a professional technician handle it.