Landing in multiple industries, the welding application of Han s collaborative robots is really stro

Mondo Technology Updated on 2024-02-20

Welding technology is a very important process in the industrial manufacturing process, generally speaking, as long as there is metal material processing, welding process will be used. However, welding is also a "hard job", manual welding requires the welder master to maintain standing, lying down, squatting, lying and other operating postures for a long time, and also to deal with welding sparks, stuffy working environment.

With the help of simple, flexible and flexible collaborative robots for automated welding operations, it can effectively solve the problems of shortage of skilled welders and difficulty in ensuring the consistency of welding quality, and help enterprises reduce costs, increase efficiency, and upgrade production lines. At present, with the advantages of ease of use, high efficiency and high precision, Han's Robotics has implemented welding application solutions in many industries

Plate welding in the marine industry: the model usede03-pro

In the field of shipbuilding, there is a relatively large demand for medium and heavy plate welding, and customers especially require that "welding robots should be light in weight and able to adapt to complex shipyard environments". The E03-PRO cobot body weighs 18kg, and a single person can carry the treasure to any position in the welding workshop; It is easy to operate, and can quickly complete the automatic welding setting by dragging and dropping teaching (with integrated end force control ability) and graphical programming; In addition, the E03-PRO has a repeatability of up to 002mm, with weld visual tracking, arc tracking and other functions, to ensure the quality of welding, to meet the requirements of welding accuracy.

Bridge steel structure welding: use modele05

The customer in the field of bridges, with technical and integration capabilities, customers pay attention to the quality of robot welding, but also hope to carry out customized secondary development of welding robots. The high degree of openness of the platform is one of the core advantages of Han's Robot, we provide rich communication interfaces, SDK interfaces, support ROS system, customers can carry out highly autonomous secondary development based on ELFIN series collaborative robots, such as direct communication control of the host computer. As far as the final welding effect is concerned, the efficiency of the welding robot based on E05 is satisfactory, and the welding standardization and consistency are affirmed.

Welding of agricultural machinery and equipment: the model usede05-pro

The customer is located in Henan, mainly engaged in the production and manufacturing of agricultural machinery and equipment, due to the poor working environment of the welding workshop, the welder master has been nearly fifty years old, but there is still no suitable young welder to take over the baton. Therefore, the customer requires the welding robot to be extremely simple to operate, "the older welder can also quickly master", the current use of E05-Pro, with the integrated end force control ability, teaching is more flexible, only need less than 3N drag force can be easily towed, and once teach, reused. On top of that, the Elfin-Pro series has an IP66 rating and works even in dusty welding shops.

Welding of steel structure building materials in the construction industry: the model usede10l

The customer is mainly engaged in the prefabrication production of construction steel, and the welding demand is very large. According to the unique needs of customers, Han's Robotics installed the flexible E10L cobot on an electric intelligent forklift to make its movement more efficient and convenient. The E10L arm span is designed to meet the needs of welding, with a maximum working range of 1300mm, a rated load of 8kg, and a range of motion of 360° for each joint, which is more flexible during the welding process, and can be used in a radius of 1In the spherical space of 3 meters, you can flexibly reach all corners of the workpiece to be welded.

Welding of machine tools and laser cutting machine equipment parts: the model usede10l-proe10

The customer is a regional leader enterprise in the field of sheet metal processing, and the E10L-Pro and E10 collaborative robots are mainly used for the welding of lifting components of CNC machine tools and flat laser cutting machine equipment components, and the customer focuses on the trajectory accuracy of the collaborative robot. Han's Robot adopts more advanced motion control algorithms, and the repeatable positioning accuracy can reach 002mm, the absolute positioning accuracy can reach 02mm, the trajectory accuracy can reach 05mm, to meet the needs of most customers in welding applications.

Hardware3cElectronic Laser Welding Applications: Use:elfinseries

When it comes to laser welding, Han's Robotics has a natural advantage. Han's collaborative robot and key components such as Han's laser, Han's laser swing welding head, Han's galvanometer system and Han's control system form a laser welding robot, which has a high degree of self-development, is compatible with weld vision and external axes, supports PLC interactive control, can meet the requirements of high-precision and complex trajectory welding, and has landing cases in the fields of mechanical hardware, 3C electronics and new energy.

As a collaborative robot more suitable for welding applications, Han's Robot has become a leader in the transformation process from manual welding to automatic welding by virtue of its advantages of simple operation, flexible deployment, safety and stability, and self-development of core components.

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