Equipment selection and configuration When selecting CNC lubricating oil (grease) quantitative metering and filling guns, the first consideration is its applicability. Different types of filling guns correspond to different lubricant types and flow ranges, ensuring that the equipment selected can meet the specific lubrication needs of the various types of machinery in the production line. At the same time, it is important to choose a dispenser gun that can be seamlessly integrated into the existing system, taking into account the degree of automation of the production line.
Precise calibration and maintenance Regular accuracy verification of the dosing gun is the key to ensuring lubrication effectiveness. Calibration should be carried out in accordance with the manufacturer's recommended standard procedures and the calibration data should be recorded for future reference. In addition, the internal components of the equipment are regularly cleaned and maintained to prevent inaccurate measurement due to blockage, wear, etc., and at the same time replace the worn parts to maintain the good operation of the equipment.
Lubricant quality monitoring It is important to use the right type and grade of lubricant. Pay attention to check the quality and shelf life of lubricants, and strictly prohibit the use of expired or contaminated products. Ensure that the lubricant container and conveying pipeline are clean before filling to avoid impurities from mixing and affecting the lubrication performance and service life of the equipment.
Operating procedures and safety precautions Strictly abide by the operating procedures, correctly install and use the filling gun, and ensure the safety of operators. Prevent lubricant leakage during the filling process and be equipped with the necessary personal protective equipment. At the same time, pay attention to electrical safety, prevent safety accidents such as short circuit and electric shock, and ensure that the equipment is well grounded and the electrical control part meets the safety production standards.
Data management and analysis Using the data acquisition function of the CNC lubrication filling gun, the amount and frequency of lubricant filling can be monitored in real time, and the relevant data can be recorded and analyzed. Through the interpretation of historical data, potential lubrication problems can be identified in advance, lubrication strategies can be optimized, and the optimal maintenance of equipment status can be realized.
Training & Continuous Improvement Dedicated training for operators to ensure they understand how the equipment works, how to operate it, and how to deal with common faults. Encourage employees to participate in continuous improvement activities of lubrication management, combine practical experience with the latest technology, continuously improve lubrication management level, reduce overall operating costs, and improve production efficiency.