As a process quality engineer (PQE), how do we balance the quality and quantity of the process?
What should I do if the production line does not cooperate after the abnormality occurs?
What if the leader doesn't give enough help?
What can I do to do better?
If you're also a process quality engineer (PQE), or a quality engineer, you may have similar questions. Today, Yousi Academy would like to work with you on this issue.
The so-called process quality engineer actually means process quality engineer. They focus on the quality of the process, not the final quality of the product, so they need to have a very good understanding of the process in order to do their job well.
A company with basic management, their production process is a variety of documents and guidelines for reference, including SOP, WI, and the most important thing for process quality engineers is the control plan, because the control plan will show all the relevant parameters, control methods, exception handling and other requirements in the process, these requirements themselves are the rules established by various departments, including quality, process, engineering, and production. With it, there is no need to be afraid of what to do if the production line does not cooperate after the abnormality occurs. Therefore, the control plan is also the most important tool for the control phase in Six Sigma [1] improvement.
Let's go deeper into the responsibilities of a process quality engineer, when you understand your duties and responsibilities, you know what kind of power you enjoy.
The role of a process quality engineer is to ensure that the products and services produced by the company meet or exceed customer expectations. They often work with other teams of engineers and technicians to develop new processes, test existing ones, and ensure that everything meets the standards of regulatory agencies.
They may also be responsible for developing new ways to improve productivity or reduce costs. This could include streamlining the way you manufacture your equipment, or automating manual tasks to improve speed and accuracy.
The job responsibilities of a Process Quality Engineer include:
Analyze the data collected during the manufacturing process to identify potential causes of defects or failures in order to improve the manufacturing process;
Review design specifications and propose improvements based on industry standards;
Investigate customer complaints about product defects or errors, determine the cause of the problem, and prevent recurrence;
Coordinate with the best suppliers to ensure that the materials meet the company's quality standards;
Establish procedures for measuring manufacturing processes to ensure compliance with industry quality standards;
Documentation of quality control measures and equipment maintenance schedules for all production lines;
Work with production staff to identify potential issues in the manufacturing process;
Monitor the production line to ensure its smooth and efficient operation;
Audit production facilities to ensure compliance with company standards and applicable regulations.
If you are a fledgling process quality engineer and want to do better in this area, have a better development, and no longer follow the crowd, Yousi Academy recommends that you acquire the following knowledge and skills as soon as possible:
Technical skills are fundamental to the creation and improvement of processes by process engineers. Knowledge of computer software, automation, and mechanics is included.
Process engineers need to communicate with engineers, managers, customers, and businessmen, be able to communicate information clearly and concisely, and be able to listen to others and respond appropriately.
Problem-solving skills are critical for process engineers, who are responsible for identifying and resolving problems in the production process. This may involve finding a solution to a technical problem, such as determining the cause of a machine failure or finding ways to improve production efficiency.
Attention to detail means noticing small changes in the process and understanding their importance. For example, if a specific temperature is required for the manufacturing process, and an engineer notices that the temperature is slightly higher than it should be, they may realize that this may affect the quality of the product.
Process engineers often work as part of a team, developing new processes or improving existing ones. This may include working with other engineers, marketing teams, sales teams, and other departments.
In recent years, data quality has become an increasingly important topic as businesses recognize the importance of accurate and reliable data. This is especially important for industries like healthcare, where inaccurate or incomplete data can have serious consequences for patients.
Six Sigma is a way to improve business processes by reducing defects and errors. Developed by Motorola in the 80s of the 20th century and adopted by many other companies since then, Six Sigma encompasses a large number of quality management tools and concepts, including the control plan we mentioned at the beginning.