High-end industrial endoscopes are endoscopes with more powerful defect detection capabilities, which can detect and analyze more subtle defects more quickly and accurately, and are widely used in aero engine boreholes, power plant gas turbine inspections, and automobile manufacturing inspections. What are the characteristics of high-end industrial endoscopes? Specified below:
1.High-definition imaging capabilities。As the image sensor as the core of imaging, it not only has a high pixel count, but also has better performance in imaging effect by its own working mechanism, for example: color CCD is better than CMOS in terms of imaging clarity and color reproduction ability, and is the image sensor commonly used in high-end industrial endoscopes.
2.Enhanced defect detection capabilities。The high-quality image sensor, coupled with high-power illumination technology that automatically adjusts brightness, and 360° all-round continuous motorized guidance that supports locking, coarse, and fine-tuning, can find a variety of defects, including microcracks, in less time and more comprehensively, improve POD, and can further improve defect detection by integrating artificial intelligence technology.
3.Easy to maneuver and easy to use。In order to cope with the needs of high-intensity and long-term inspection, high-end endoscopes mostly adopt lightweight, compact and integrated portable design, with a single joystick and a reasonably arranged operation panel, which is convenient for inspectors to hold with one hand and complete control with one finger, and has advanced intelligent software solutions such as menu directional detection (MDI), etc., which can be easily and efficiently completed even in the face of rigorous endoscopic examination.
4.More powerful measurements。High-end industrial endoscopes should have professional lenses that can take into account both observation and measurement to achieve higher inspection efficiency; It should have the ability to obtain the 3D coordinate values of the inspected surface and generate a 3D point cloud map to achieve more accurate measurements; There should also be a wealth of measurement methods, not just a few traditional measurement methods as a basis, to cope with more complex high-end measurement needs.
5.Choose better materials and processes to be more durable in harsh environments。For example, the CCD outer protective shell of XLG4-MVIQ endoscope is made of titanium, the insertion tube is made of built-in steel stranded tube, and the outer double-layer tungsten wire imitation fabric is woven into the outer skin, and the electric guide has overload protection and automatic reset and other protection functions, and the handheld machine is designed with a sealed rubber shell, which makes the whole machine have better impact strength, more wear resistance and longer service life.
The use of high-end industrial borescopes with these features can help inspectors to understand the real situation inside the inspected object and its components more accurately and in detail, and more intelligently assess the current status of defects and trends over time, thereby minimizing unplanned downtime and accidents.