Innovative applications of Hypersen s 3D line spectral confocal sensors in surface inspection

Mondo Technology Updated on 2024-02-27

Under the reflection of light, a high-precision chip is as smooth as a mirror, but beneath its smooth surface, any tiny flaw can become a hidden danger to its performance. Whether it is the touch screen, chip, or the finish of precision hardware parts of 3C electronic products, or the electrode surface of battery new energy, any small defect may affect the performance and safety of the product. Traditional surface inspection methods are often difficult to meet the requirements of high precision and high efficiency, but the HPS-LC series 3D line spectral confocal sensor launched by Hypersen Technology (Shenzhen)** can easily cope with it.

Beyond the conventional, the HPS-LC series has created a new era of inspection

Hypersen's 3D line spectral confocal sensor HPS-LC series has high-precision 3D measurement capabilities, and combines advanced spectral confocal detection technology. This series of sensors, whether HPS-LCX1000 or HPS-LCX3000, is a leader in the field of surface defect detection due to its excellent performance and wide applicability. The biggest advantage of the HPS-LC series is that it can achieve high-precision 3D measurement of all surfaces, including transparent, mirror, and highly reflective surfaces. For complex surfaces that are difficult to inspect with conventional methods, the HPS-LC series sensors detect defects quickly and accurately.

Among them, the successful research and development of HPS-LCX1000 series of 3D line spectral confocal sensors has broken through the bottleneck of China's sensor technology and realized the localization of core technology. This breakthrough technology enables it to perform high-precision 3D measurements of transparent, mirror-like, highly reflective surfaces at speeds of up to 35,000 linear seconds. This means that a large area of surface defects can be detected in a short period of time, which greatly improves production efficiency and provides a strong quality assurance for the production line.

In practical application, the advantages of HPS-LC series of 3D line spectral confocal sensors have been fully reflected. In the production line of 3C electronic products, it can detect defects such as tiny cracks and scratches on the surface of the touch screen in a short time to ensure the performance and quality of the product. For the field of precision hardware, it can realize high-precision measurement of the surface finish and flatness of the part, and help the product meet higher process requirements. As a large-range 3D line spectral confocal sensor, HPS-LCX3000 is a large-range 3D line spectral confocal sensor, with a line length of 10mm, which is suitable for scenarios with larger area or higher detection requirements, and can achieve fast and comprehensive surface defect detection while ensuring detection accuracy.

Intelligent upgrade, HPS-NB3200 to create an efficient vision system

In addition to the HPS-LC series of 3D line spectral confocal sensors, Hypersen has also launched the HPS-NB3200 high-performance general-purpose vision controller. Equipped with an octa-core 64-bit CPU and built-in high-efficiency AI image algorithms, this controller not only has powerful data processing capabilities, but also provides rich image processing and analysis functions to meet the needs of various surface defect detection. It can work perfectly with Hypersen's full range of line spectral confocal sensors and ultra-high-speed industrial cameras to process large amounts of image data in real time, accurately identify the type and location of surface defects, and provide detailed statistical analysis results. At the same time, it can also be flexibly configured and adjusted according to different inspection needs to adapt to various surface defect detection scenarios. Whether it is for the traditional production line or for the modern intelligent manufacturing factory, HPS-NB3200 can improve production efficiency and reduce production costs while ensuring product quality.

In today's highly automated industrial production environment, every advancement in surface defect detection technology means a leap in product quality. The emergence of HPS-LC series of 3D line spectral confocal sensors not only breaks the monopoly of foreign technology, but also has been recognized by customers for its excellent performance and wide applicability. In the future, with the continuous progress of technology and the continuous growth of application demand, it is believed that this series of products will play an important role in more fields and help Chinese manufacturing to the world stage.

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