As an important part of the modern logistics system, the automatic sorter is the key equipment to achieve efficient and accurate cargo sorting. It uses advanced identification, transmission and sorting technology to greatly improve the efficiency and accuracy of logistics operations, and reduce the cost and error rate of manual sorting.
1. The working principle of the automatic sorter.
An automatic sorter usually consists of parts such as an input device, a conveying device, a sorting device, and a control system. In the process of operation, the goods information is first entered into the system by means of an input device, and then the goods are sent to the sorting area by means of a conveyor device. The sorter automatically distributes the goods to the corresponding trough or transport line according to a pre-defined instruction and identification system. The control system is responsible for coordinating the operation of the entire sorting process to ensure the accuracy and efficiency of sorting.
Second, the technical application of automatic sorting machine.
Identification technology: Automatic sorters are usually equipped with technologies such as optical character recognition (OCR) or barcode scanning, which can quickly and accurately identify goods information and provide a basis for sorting.
Sensor technology: The application of sensor technology enables automatic sorters to monitor the location, quantity, and status of goods in real time, ensuring the smooth progress of the sorting process.
Servo drive technology: Servo drive technology enables all parts of the automatic sorter to accurately execute instructions to achieve high-precision cargo positioning and sorting.
Automation technology: The application of automation technology enables the automatic sorter to continuously and efficiently complete the sorting task of a large number of goods, which greatly improves the efficiency of logistics operations.
3. Advantages of automatic sorters.
High efficiency: The automatic sorter can complete the sorting of a large number of goods in a short time, which improves the efficiency of logistics operations.
Accuracy: Through advanced identification and sensing technology, automatic sorters are able to accurately sort goods to their assigned locations, reducing the risk of human error.
Cost reduction: The automatic sorter reduces the use of labor costs and reduces the cost of logistics operations.
Flexibility: The automatic sorter can be customized and adjusted according to different needs to adapt to a variety of different sorting needs.
Automatic sorters have a wide range of applications and are suitable for various industries and scenarios. Here are some common use cases:
Express logistics industry: Automatic sorters play a key role in the express logistics industry. Through automatic identification and sorting, the distribution of a large number of parcels can be completed quickly and accurately, improving logistics efficiency and reducing labor costs. For example, large express companies such as SF Express and Post have adopted automatic sorting systems to achieve efficient and accurate cargo sorting.
E-commerce industryE-commerce companies need to process a large number of orders and goods, and automatic sorting machines can effectively improve the efficiency of order processing. By identifying item information, the automatic sorter is able to sort items to the appropriate location or shipping route, reducing order processing time and increasing customer satisfaction.
Manufacturing: In manufacturing, automatic sorters are often used for material management on production lines. By monitoring the location and quantity of materials in real time, automatic sorters can ensure the continuity and stability of the production line and improve production efficiency. For example, automatic sorters are widely used in automobile manufacturing, electronic product assembly, and other fields.
Food industryIn the food industry, automatic sorters can be used to sort and package food. Through accurate sorting, the quality and safety of food can be ensured, while improving packaging efficiency and reducing labor costs.
Pharmaceutical industry: In the pharmaceutical industry, automatic sorters are used for the sorting and distribution of pharmaceuticals. Due to the particularity of drugs, automatic sorters can ensure the accuracy and safety of drugs and improve the operational efficiency of medical institutions.
In addition, automatic sorters are also widely used in book management, retail, agriculture and other fields. With the continuous development and innovation of technology, the application range of automatic sorters will be further expanded, bringing greater convenience and benefits to all walks of life.
The automatic sorter faces the following technical difficulties and challenges in its application:
Multi-scenario sorting capability: According to the sorting needs of different industries and different material characteristics, automatic sorters need to have multi-scene sorting capabilities. This involves the R&D and application of technologies for identification, classification, transmission, and stacking of different materials to meet different material characteristics and sorting requirements.
Efficient sorting speedIn order to meet the needs of large-scale logistics sorting, automated sorters need to have efficient sorting speeds. This requires the development of faster and more stable transmission, conveying and sorting technologies while ensuring accuracy and stability in sorting.
High-precision identification technology: The automatic sorter needs to have high-precision identification technology, which can quickly and accurately identify material information, such as shape, size, weight, barcode, etc. This involves the research and application of optics, image processing, sensors and other technologies to improve recognition accuracy and speed.
Intelligent decision-makingThe automatic sorter needs to have intelligent decision-making ability, which can automatically adjust the sorting strategy according to the material information and sorting requirements, optimize the sorting path, and improve the sorting efficiency and accuracy. This requires the help of artificial intelligence, machine learning and other technologies to realize the autonomous learning and optimization of automated sorters.
System integration and control: Automated sorters involve multiple subsystems and technologies, and they need to be integrated and work together with each other. This involves the development and optimization of the control system to ensure the stability and reliability between the various subsystems and improve the overall performance of the automated sorter.
Safety & ReliabilityIn the process of operation, the automatic sorter needs to ensure the safety of personnel and materials and prevent accidents. This requires strengthening the safety protection design of the equipment, and at the same time establishing the corresponding monitoring and early warning system to improve the reliability and safety of the equipment.
Cost & MaintenanceThe R&D and application of automatic sorters involve high cost input, including equipment purchase, installation, commissioning, maintenance and other costs. Therefore, it is necessary to consider the cost-effectiveness issue, optimize the design scheme and technology selection, and reduce the cost of the whole life cycle of the equipment.
In order to overcome these difficulties and challenges, it is necessary to continuously strengthen technology research and development and innovation, and promote the development of automated sorters in the direction of more efficient, intelligent and reliable to meet the growing market demand.