Radiator is a kind of heating-based radiator, which is widely used and is mainly used in places where people need heating, such as homes, schools, factories, etc. The working principle of the radiator is to use the convection of air to transfer heat, and heat the indoor temperature through hot air, so as to achieve the effect of heating. Curved tube radiator is a kind of radiator, which has a unique shape and excellent heat dissipation performance, which is one of the best choices for modern home heating.
First, the production process.
Devise. The design of curved tube radiators includes shape design, thermal performance design and structural design. The appearance design is mainly based on market demand and user preferences to design an attractive and personalized appearance. The thermal performance design is calculated according to the heat dissipation area and heat dissipation capacity of the radiator to ensure the heat dissipation performance of the radiator. The structural design is to ensure the stability and durability of the radiator, and a reasonable design scheme is adopted.
Preparation of materials. The production materials of arc tube radiators mainly include pipes, heat sinks, interfaces and fasteners. In the material preparation stage, it is necessary to strictly check the quality and specifications of the material to ensure that it meets the relevant national standards. For pipes, high-quality carbon steel or copper pipes are generally selected, which have the advantages of corrosion resistance and long life. The heat sink is generally made of aluminum or copper, which has the advantages of high heat transfer efficiency and light weight. Interfaces and fasteners are selected according to specific design requirements.
Fabrication of curved pipes.
The arc tube is the core component of the arc tube radiator, and its manufacturing process includes the steps of cutting, bending and welding of the tube. During the cutting process, it is necessary to ensure that the length of the pipe and the flatness of the cut meet the requirements. In the bending process, it is necessary to use professional bending equipment and adjust the arc according to the design requirements. During the welding process, it is necessary to ensure the quality and strength of the weld to avoid defects such as porosity and slag inclusion.
Fabrication of heat sinks.
The heat sink is another core component of the curved tube radiator, and its manufacturing process includes the steps of cutting, bending and fixing the heat sink. During the cutting process, it is necessary to ensure that the size and shape of the heat sink meet the requirements. In the bending process, it is necessary to use professional bending equipment and adjust the angle according to the design requirements. During the fixing process, it is necessary to ensure the position and stability of the heat sink to avoid loosening or falling off.
Assembly and commissioning.
The arc tube is assembled with a heat sink and fastened with fasteners. In the assembly process, it is necessary to ensure the position and stability of each component to avoid misalignment or loosening. At the same time, preliminary commissioning work is required to check whether the components are working properly. Problems that arise need to be adjusted and fixed in a timely manner.
Quality inspection and packaging.
Finally, the curved tube radiators need to be quality inspected and packaged. Quality inspection includes appearance inspection, pressure test and watertightness test, etc. Appearance inspection is mainly to check whether the appearance of the radiator meets the requirements and whether there are obvious defects or damage. The pressure test and watertight test are mainly to check whether the sealing performance and pressure resistance of the radiator meet the requirements. The packaging is mainly to ensure the safety and stability of the radiator during transportation and storage. Generally, wooden racks or cartons are used as packaging materials, and the inside is filled with shockproof materials to reduce vibration and collision during transportation. At the same time, it is necessary to indicate the product name, specification, quantity and other information on the packaging for easy management and identification.
2. Precautions.
In the production process, it is necessary to strictly abide by the relevant technological processes and technical requirements to ensure the quality and stability of each process.
The materials and equipment used need to be regularly inspected and maintained to ensure that their quality and performance meet the requirements.
When carrying out high-risk operations such as welding and bending, corresponding safety measures need to be taken to avoid accidents.
Third, the working principle.
The working principle of the arc tube radiator is mainly to use the principle of heat conduction for heating. After heating the heat medium, the heat conductive medium inside the radiator transfers heat to the heat sink, and then the heat sink dissipates heat to the room, raising the indoor temperature. The arc tube radiator adopts the convection method for heat dissipation, and uses the convection effect of air to transfer heat to the room, so as to achieve the purpose of heating.
Fourth, the heat dissipation process of the arc tube radiator can be broken down into the following steps:
The heat medium enters the inside of the radiator through the pipe, heating the water or other heat conductive medium in the arc pipe.
After being heated, the heat conductive medium transfers heat to the heat sink through heat conduction, so that the temperature of the heat sink increases.
When the temperature of the heat sink rises, the heat is transferred to the indoor air through convection with the indoor air, so that the indoor temperature rises.
The heated air forms an airflow in the room, and gradually transfers heat to all corners of the room by convection and radiation, so as to achieve the effect of heating.
As an efficient, beautiful, energy-saving and safe heating equipment, arc tube radiators have been widely used in modern homes and commercial places. Its unique arc design and excellent heat dissipation performance make the curved tube radiator highly competitive in the market and become one of the best choices for modern heating equipment.