TPU inflatable massage airbag custom processing: a comprehensive analysis from design to finished product.
With the continuous improvement of health awareness, the massage equipment market has shown a vigorous development trend. Among them, TPU inflatable massage air bag, as a new type of massage equipment, is favored because of its portability, comfort and multi-function. This article will take you to have an in-depth understanding of the customized processing process of TPU inflatable massage airbags, and analyze the whole process from design to finished product.
First, the design stage.
The design phase is a crucial first step in the custom processing of TPU inflatable massage airbags. Designers need to carry out creative ideas and structural design according to the needs and uses of customers. Factors to consider at this stage include the size and shape of the airbag, inflation pressure, material selection, and safety. At the same time, designers also need to carry out hand-drawn sketches and preliminary 3D modeling to provide accurate reference for subsequent processing and production.
Second, the selection of materials.
TPU (thermoplastic polyurethane) is a highly elastic and weather-resistant material with good abrasion, oil and tear resistance. When selecting TPU materials, it is necessary to consider the use environment and life requirements of the product to ensure that the airbag maintains excellent performance and durability during use. In addition, TPU material also has the characteristics of environmental protection and degradability, which is in line with the modern concept of green consumption.
3. Mold making.
According to the requirements of the design drawings, the mold maker starts to make the mold. The mold is a key factor in determining the shape and quality of the product, so its precision and stability need to be guaranteed. Mold making usually uses CNC machine tools for precision machining to ensure the smoothness of the mold surface and the accuracy of the size. After the completion of the initial mold, it is necessary to test the mold, and carry out pressure test and air tightness test on the mold to ensure that the mold can meet the production requirements.
Fourth, production and processing.
After the mold is made, it enters the production and processing stage. This stage mainly includes raw material cutting, hot press molding, inflation testing and trimming and packaging processes. In the raw material cutting process, the TPU material is accurately cut according to the mold size; In the hot pressing process, the cut material is put into the mold for hot pressing molding; In the inflation detection link, the formed airbag is inflated to ensure the airtightness and shape stability of the airbag; Finally, in the trimming and packaging process, the qualified airbags are packaged for factory sales.
5. Quality inspection and finished product delivery.
After the completion of production and processing, enter the quality inspection link. Quality inspection is a key step to ensure product quality, including appearance inspection, size inspection, performance testing, etc. The appearance inspection mainly checks whether the surface of the product is smooth and flawless; Dimensional inspection is to accurately measure the dimensions of the product to ensure that it meets the design requirements; Performance testing is to test the function of the product, such as inflation pressure, durability, etc. Only products that have passed the quality inspection can be recognized as qualified products and allowed to be sold out of the factory.
Through the customized processing process of the above five stages, we can see the whole process of TPU inflatable massage airbag from design to finished product. In this process, each link requires meticulous operation and strict quality control to ensure that the quality and performance of the final product meet the customer's expectations and needs. As a consumer, when choosing a TPU inflatable massage airbag, you may wish to pay attention to the design and material quality of the product, as well as the brand's reputation and service quality. At the same time, we must also realize that a high-quality massage equipment is not only a tool to provide a comfortable experience, but also an important equipment related to health. Therefore, it is important to be careful when choosing and purchasing to ensure that we can enjoy a safe, healthy and enjoyable massage experience.