The detailed management of the process operation of the sewage treatment plant is the key to ensure the efficient and stable operation of the sewage treatment facility. Detail management involves many aspects, including but not limited to equipment maintenance, operation process, monitoring and adjustment, safety management, energy consumption control, etc. Here are some of the key points for managing the details of process operation in wastewater plants:
1.Equipment Maintenance:
Regularly inspect and maintain all equipment, including pumps, fans, agitators, sludge dewaterers, etc.
Establish equipment maintenance files to record the time, content and replacement parts of each maintenance.
Implement preventative maintenance programs to reduce sudden breakdowns and downtime.
2.How it works:
Develop standardized operating procedures (SOPs) to ensure that each operator understands and follows the correct operating procedures.
Regularly train operators to improve their professional skills and emergency response capabilities.
Implement a strict delivery system to ensure accurate transmission of information and avoid operational errors.
3.Monitoring & Adjustment:
Real-time monitoring of key parameters in the wastewater treatment process, such as flow, pH, dissolved oxygen (DO), sludge concentration, etc.
According to the monitoring data, the process parameters such as drug intake, reflux ratio, aeration volume, etc., are adjusted in time to ensure the treatment effect.
Water quality and sludge samples are regularly analyzed to evaluate treatment effectiveness and adjust process operation strategies based on the results.
4.Security Management:
Establish a sound safety management system, including safety operation procedures, accident emergency plans, etc.
Conduct regular safety inspections to ensure that all safety facilities (such as protective fences, warning signs, firefighting equipment, etc.) are in good condition and effective.
Conduct safety training for employees to improve their safety awareness and self-protection ability.
5.Energy consumption control:
Optimize the operation mode of the equipment, reduce the ineffective running time, and reduce the energy consumption.
Energy-saving equipment and technology, such as high-efficiency fans, inverter control, etc.
Conduct regular energy consumption analysis to find out the potential points of energy saving, and formulate corresponding energy saving measures.
6.Cost Management:
Control the dosage of chemicals and avoid overdosing.
Optimize sludge treatment and disposal processes to reduce sludge treatment costs.
Through refined management, the waste of water, electricity, gas and other resources is reduced.
7.Environmental Protection:
Ensure that all emissions comply with local environmental regulations.
Take measures to reduce the impact of noise, odor, etc. on the surrounding environment.
Implement cleaner production to reduce the generation of solid waste and hazardous waste.
8.Data Logging & Reporting:
Accurately record all operating data and events, including equipment operating hours, fault conditions, adjustment measures, etc.
Regularly compile operation reports, analyze the operation status, and put forward suggestions for improvement.
Through the above detailed management, wastewater plants can ensure the efficiency and stability of their process operation, while reducing operating costs and improving environmental benefits.