Tooth tapping is the process of transmitting the speed of the spark machine to the tapper through the drive train for tooth processing. Because the spark machine has the characteristics of high speed, low noise, high efficiency and easy operation, it is often selected in the DIY teething process.
1. Select the appropriate electrode material and current.
The electrode materials and current sizes used in manual and automatic spark machines are different, so choosing the right tools and parameters is the first task to perform tooth punching. Usually, manual spark machines use tungsten electrodes, which are widely used in mold repair, parts grinding and other fields; On the other hand, automatic spark machines can use copper electrodes and tungsten copper electrodes. Choosing the right electrode material not only improves the efficiency of tooth punching, but also has an impact on the quality of the spark punched.
After selecting the electrode material, the next step is to select the appropriate current size. The current of a manual spark machine is generally between 1-10A, while the current of an automatic spark machine is larger, usually between 20-200A. According to the material to be processed and the spark depth requirements, choosing the appropriate current size can ensure that the quality of the spark lines is stable, and the size and depth of the teeth meet the requirements.
2. Master the correct operating posture and skills.
Whether you are using a manual spark machine or an automatic spark machine, you need to master the correct operating posture and skills during the teeth punching process. First, the operator should stand next to the machine, hold the handle with both hands, keep the shoulders relaxed, and keep their eyes on the electrodes and the workpiece to ensure a comfortable and natural body position.
Secondly, during the teething process, the spark lines should be kept stable and smooth. If the operation is not done properly, it is easy to have spark line deviation or jumping. For manual spark machines, the operator needs to maintain balance when vibrating to avoid the electrode shaking on the workpiece; In the case of automatic spark machines, adjustments need to be made according to the shape and material properties of the workpiece to ensure that the spark lines are in the correct position.
High-quality spark machines have very high requirements for precision machining, and need to be carefully built in terms of R&D technology, components and overall systems. Relying on precision discharge control technology, the world's leading accessories and precision assembly, with the advantages of "high performance and high cost performance", we provide high-quality spark machining solutions for many specialized and special enterprises and champion enterprises.
In short, mastering the correct spark machine teething skills can help to produce high-quality spark lines, improve the efficiency and accuracy of tooth punching, and also ensure the safety of the operator. In practice, it is necessary to constantly sum up experience and adjust skills to continuously improve the level of skills.