As a large-scale hoisting special equipment, gantry cranes have the characteristics of large structure, complex mechanism and wide range of operation, and are widely used in construction sites, docks, mines, water conservancy, energy and other engineering fields. In the process of crane operation, due to various non-standard factors or equipment failures, it may lead to on-site accidents and personnel, which is one of the important problems that equipment manufacturers strive to avoid.
Industry pain points. 1. Equipment assets are not transparent, there is no centralized monitoring and management, and it is impossible to understand the real-time information of each equipment and each project.
2. The equipment positioning cannot be alarmed in time, resulting in no timely maintenance, which affects the project duration and site safety.
3. The equipment data is not analyzed and utilized, and the advantages and disadvantages are not properly handled and upgraded.
System schemes. The gantry crane (gantry crane) data acquisition remote monitoring Internet of Things system launched by Shuzhineng is used to monitor the operation and maintenance of gantry cranes (gantry cranes), including operation environment monitoring, operation status monitoring, monitoring and other monitoring content, and provides data records from fault alarms to operation and maintenance work orders, one-stop solution to remote monitoring, abnormal alarm, data collection, business management, data analysis and other applications of gantry crane equipment, which is convenient for enterprises to manage equipment more conveniently.
System features. 1. Equipment assets.
The system supports the establishment of multi-level catalogs, realizes online management and query of various asset information such as customers, projects, and equipment, and automatically distributes each data to the corresponding project, which is convenient for enterprises to quickly understand asset information, so as to better allocate and schedule resources.
2. Large data screen.
It supports custom data dashboards, charts, meters, maps, etc., realizes real-time monitoring of each device on the dashboard, and views important data such as equipment location distribution, quantity type, operation status, alarm information, and operation and maintenance work orders, which is conducive to inspection and display.
3. Fault alarm.
Users can configure alarm conditions and notification forms by themselves, such as overweight alarm, excessive wind speed alarm or abnormal threshold alarm, etc., and automatically notify through WeChat, SMS, email, etc. when the alarm is detected, inform the alarm information and alarm equipment, and take timely measures.
4. Monitoring.
Real-time view of real-time monitoring screens of multiple equipment sites, as well as monitoring screens from multiple angles, to achieve multi-screen viewing, intuitive and quick understanding of important information.
5. Remote control.
Realize the remote control, remote programming and debugging of the crane PLC, and remote program operation, quickly repair faults, and improve operation and maintenance efficiency.
6. Data analysis.
Real-time query of important data such as lifting capacity and vibration, and generate curves or reports, etc., so as to provide data support for equipment operation and maintenance optimization and R&D upgrades.