As a kind of equipment specially used to detect the performance of resistance welding machine, the wide range of functions and applications of spot welding detector is particularly prominent in modern industrial production. The spot weld detector has excellent applicability and is compatible with various types of resistance welding machines, including AC spot welding machines, DC inverter spot welding machines, AC inverter spot welding machines, transistor spot welding machines, and energy storage spot welding machines. This wide range of applicability allows spot weld inspectors to function in a variety of production environments to meet the needs of different industries.
In addition, the spot weld detector can monitor not only the key parameters of the resistance welder, such as current, voltage, power and power-on time, but also pressure, displacement, temperature and barometric pressure (according to the option). This comprehensive monitoring capability allows spot weld inspectors to more accurately assess weld quality and identify potential problems in a timely manner. The spot welding detector is equipped with a welding quality judgment function, and users can set the upper and lower limits of key welding values such as current, voltage, power, pressure, and displacement according to their needs. Once the unqualified welding is detected, the detector will immediately send out an abnormal alarm prompt and automatically detect the unqualified product.
This feature greatly improves the stability of welding quality and production efficiency. For example, Huandian's spot welding detector adopts a self-developed 8-inch high-definition touch screen, which can display the real welding waveform such as current, voltage, and power of each welding in real time and the corresponding welding data. This intuitive data display makes it easy for the operator to understand the weld and perform a quick analysis. The spot welding detector has a powerful database function, which can record the welding data such as current, voltage, power, pressure, displacement and historical alarm fault information of each weld.
The number of data records can reach millions, and it supports the formation of ** through U disk export, which is convenient for welding quality monitoring and quality tracking. At the same time, in order to facilitate the connection and data transmission with other equipment, the spot weld detector is equipped with a wealth of IO interfaces and supports a variety of communication protocols (such as RS-232, RS-485, Ethernet, etc.). This allows spot weld inspectors to be easily integrated with other industrial equipment or systems for data sharing and remote control.
In order to meet the needs of different occasions and welded workpieces, the spot weld detector has a built-in welding counter with multiple modes. These counters accurately record the number of welds and provide real-time monitoring of output. Through this function, enterprises can better grasp the production schedule and efficiency, and provide strong support for production management. In short, the spot welding detector can not only improve the stability and production efficiency of welding quality, but also provide strong support for the production management and quality tracking of enterprises.