As an important carrier of modern industrial production, the management efficiency and intelligent level of industrial parks are directly related to the production efficiency and competitiveness of enterprises. With the development and application of Internet of Things technology, more and more industrial parks have begun to explore the application of Internet of Things technology in management to improve management efficiency, reduce costs and improve safety. This article will introduce the application scenarios, solution architecture, and successful implementation cases of IoT technology in industrial park management.
Application scenarios
Intelligent operation and maintenance of plant equipment
Unified call and management of factory equipment and production auxiliary equipment, equipment monitoring, current equipment operation status, maintenance, equipment maintenance plan and record, equipment linkage and production scheduling plan coordinated operation, and improve the quality of equipment operation.
Green energy and carbon management in the plant
Comprehensive energy management of industrial parks and plants, automatic collection, monitoring and analysis of energy consumption data, regulation and control, energy consumption model and energy-saving algorithm; Intelligent linkage energy saving and carbon reduction, operation rules can be set according to factors such as weather, load, production needs, etc., and equipment linkage can be used to achieve intelligent operation and energy saving and carbon reduction.
Industrial park safety management
Access control automation, factory personnel access authorization;
* Patrol: AI monitoring in key areas such as warehouses, loading and unloading areas, dangerous goods storage areas, and fire escapes, effectively supervising transportation vehicles, operating vehicles, and foreign vehicles in the park, ensuring the safety of vehicles in the park, early warning of safety events, and linkage of safety and elimination, so as to efficiently ensure the safety of the park.
Intelligent safety production
Monitoring of production support equipment and facilities, monitoring and early warning of hazards, monitoring of temperature, pressure, liquid level, and toxic and combustible gas of major hazards (storage tanks) in the plant area, real-time grasp of the risk status of major hazards, and improve the daily supervision ability of safety production.
Smart environmental monitoring
Through the monitoring of environmental protection data such as sewage and waste discharge monitoring, dust monitoring, noise monitoring, etc., abnormal event alarms can effectively prevent the occurrence of safety and environmental protection accidents.
Emergency management command and dispatch
Efficient and reliable emergency management of industrial parks, integration of resources and plan management, use of Internet of Things and AI monitoring, command and dispatch, intuitive understanding of on-site emergencies and dispatchable people, vehicles, and objects, etc., to ensure the safety and operation of the park.
The application of the Internet of Things in industrial parks, usually including the perception layer, data processing and storage, application layer, management and control layer, etc., through the Internet of Things platform architecture, to further realize the implementation of traffic control, safe production, equipment monitoring and maintenance, energy monitoring and management, industrial park environmental monitoring, emergency treatment and other applications.
Successful landing cases
1.Airbus Asia Central Industrial Park: By adopting the CloudSmart E5-smart energy consumption system and deploying IoT devices, the comprehensive collection of water, electricity, gas and heating meter data in the park, the quantitative management of multi-dimensional energy consumption models and energy consumption analysis, and the compliance docking with the national energy management platform are realized. Through the E3-intelligent operation and maintenance system, environmental sensing data such as temperature and humidity in the production workshop are collected to achieve real-time monitoring, early warning and linkage, and optimize the production and operation environment.
2.OPPO Industrial Park: Based on the Cloud-A-Ray IoT platform, a unified smart access platform has been established for more than 40 campuses around the world to strengthen the security management of employees and visitors, optimize the access experience, and reduce the daily investment in IT operation and maintenance. It is gradually expanding to multiple scenarios such as fire protection and intelligent operation and maintenance of equipment in global parks, and continues to improve the safety supervision of parks, risk management capabilities, and the efficiency of safe production and operation.
3.MARS China Yonghe Factory: According to the safety standards of cold storage workshop staff, intelligent monitoring is carried out on the wear of employees entering the cold storage, the overtime of cold storage operations, the illegal detention of cold storage, and the illegal entry of cold storage, etc., and provides real-time early warning combined with AI algorithm analysis, so as to ensure the personal safety of workshop operators. Unified access to factory access control systems, face recognition systems, cameras and other types of equipment and systems, through the X-Link IoT platform to achieve intelligent linkage, to achieve personnel safety management in multiple scenarios.
Through AIoT and other technologies, the integrated management platform of Yunzhiyi Smart Industrial Park takes the production and personnel operation safety, energy and asset management of the park as the core, comprehensively monitors, manages and optimizes the equipment, facilities, personnel and production of the industrial park, creates a safe, efficient, low-carbon and environmentally friendly industrial production environment, and provides strong support for the sustainable development of the industrial park.