Fault diagnosis and elimination method of color sorter
The color sorter is a mechanical equipment used to detect and separate foreign substances in grain, which is widely used in the grain processing range. However, in the process of color sorter, it is inevitable that there will be a variety of failures. This article will introduce some common optical sorter troubleshooting and troubleshooting methods to help you better maintain and manage your equipment.
1. Fault phenomenon 1: color selection is accurate.
Analysis: Foreign objects could not be identified due to a malfunction in the machine's identification system.
Exclusion Method:
1.Check that the machine's camera and image processing system are working properly.
2.Clean the inside of the machine from dust and make sure the optical system is clean.
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3.Update the machine's software system to ensure it adapts to the new grain color and foreign object shape.
2. Fault phenomenon 2: The color sorter cannot be started.
Analysis: Caused by power supply, control panel failure, motor failure, etc.
Exclusion Method:
1.Check that the power supply is working properly and that there is no damage to the power supply and outlet.
2.Check whether the buttons and switches of the control panel are normal, and whether the display screen displays fault information.
3.Check the motors, controllers, etc. inside the machine one by one to confirm whether there is any damage.
4.Maintenance personnel, overhaul the machine.
3. Fault phenomenon 3: The identification system of the color sorter is abnormal Analysis: It is due to the optical sensor of the identification system blocked by foreign objects in the grain. Exclusion Method: 1Clean up the grain and foreign matter to ensure that it meets the requirements of the color sorter. 2.Check whether the optical sensor of the machine is working properly, and replace it in time if it is damaged. 3.Regular maintenance and maintenance of the color sorter to ensure that it is always in good working condition. Fourth, the fault phenomenon four: the noise of the color sorter is too loud or the vibration is obvious Analysis: It is caused by the wear or loosening inside the machine. Exclusion Method: 1Check whether the motors and bearings inside the machine are worn or loose, and repair or replace them in time. 2.The machine is fastened and lubricated regularly to ensure that it runs smoothly. 3.Maintenance personnel carry out overhauls to ensure the safety and stability of the machine. In short, the fault diagnosis and elimination of the color sorter needs to have certain skills, and the maintenance personnel should be timely to check and repair when encountered. At the same time, in order to reduce the occurrence of failures, the color sorter should be regularly maintained and maintained to ensure that it is always in good working condition.