ESU s 3D printed conformal waterway revolutionizes mold making

Mondo Technology Updated on 2024-03-03

With the rapid development of science and technology, 3D printing technology has gradually become an important pillar of the manufacturing industry. By stacking materials layer by layer, it opens up unprecedented production methods and possibilities. Among the many 3D printing technologies, conformal waterway technology is leading a revolutionary change in the manufacturing industry with its unique advantages.

Conformal waterway, as the name suggests, refers to the mold waterway manufactured by 3D printing technology. This cooling channel design is more conforming to the shape of the mold and can be highly customized according to the product needs and cooling effect. Compared with the traditional waterway manufacturing method, 3D printing conformal waterway has higher cooling efficiency, faster injection cycle and higher production efficiency, which can effectively reduce manufacturing costs.

The manufacturing process of 3D printed conformal waterways involves sophisticated techniques and processes. Designers use professional software to build a 3D model of the waterway, determine the shape and size of the waterway, and ensure that it fits perfectly with the shape of the mold. During the manufacturing process, precise process control is required to ensure that the shape and size of the waterway meets the requirements. After the metal 3D printing equipment is printed layer by layer, the parts with complex waterway shapes and functions are finally formed, and the parts also need to go through a series of post-processing processes such as heat treatment, grinding, polishing, and testing after forming, and finally delivered to the customer.

The advantages of 3D printed conformal waterway technology are clear. First of all, it greatly improves the production efficiency and shortens the production cycle. Secondly, due to the high flexibility of the waterway design, the product quality is significantly improved and the rejection rate is reduced. In addition, the technology can reduce manufacturing costs, bringing greater economic benefits to enterprises.

At present, 3D printed conformal waterways have been widely used in many fields such as automotive, aerospace, electronics, medical and packaging. Including injection molding, die-casting and other molds, conformal waterways are gradually replacing the traditional waterway manufacturing methods, becoming the new favorite of the manufacturing industry, injecting new vitality into the sustainable development of enterprises.

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