Feeding, weighing and mixing three-in-one machine is an advanced automatic production line equipment, which is mainly used for feeding, weighing and mixing raw materials to achieve raw material proportioning and quality control in the production process. The following is a detailed introduction to the three-in-one machine of feeding, weighing and mixing:
1. Feeding system.
The feeding system is the first part of the three-in-one feeding weighing and mixing machine, and its main function is to convey various raw materials to the designated position on the production line. The system consists of the following main components:
Raw material warehouse: The raw material warehouse is a place used to store various raw materials, which are usually classified and stored according to the type and nature of raw materials.
Feeding device: The feeding device includes various conveyor belts, hoists, vibrators and other equipment, which are used to take raw materials out of the raw material silo and convey them to the weighing system.
Metering device: The metering device is used to measure the quantity of raw materials on the conveyor belt, usually with a weight sensor or a flow sensor.
Batching controller: The batching controller is the core of the entire feeding system, which controls the work of the feeding device and the metering device according to the production plan and formula requirements to ensure that the raw materials are accurately transported to the specified position.
2. Weighing system.
The weighing system is the second part of the three-in-one machine of feeding, weighing and mixing, and its main function is to accurately measure the weight of raw materials. The system consists of the following main components:
Load cell: The load cell is the core component of the weighing system, which is able to measure the weight of raw materials according to the principle of gravity.
Weight display: The weight display is used to display the weight data of raw materials, which is convenient for operators to grasp the weight of raw materials at any time.
Skiving device: The skiving device is used to remove residues and impurities from the conveyor belt to ensure the accuracy of weighing data.
Batching controller: The batching controller is the same as the controller in the feeding system, which controls the work of the load cell and the peeling device according to the production plan and recipe requirements to ensure that the weight of raw materials is accurate.
3. Mixing system.
The mixing system is the third part of the three-in-one feeding and weighing mixing machine, and the main function is to mix various raw materials together according to a certain ratio. The system consists of the following main components:
Mixing bin: The mixing bin is used to store various raw materials that have been weighed and mixed according to the production plan and recipe requirements.
Stirring device: The stirring device is a device used to mix various raw materials together, usually using paddle agitator or spiral belt agitator, etc.
Conveying device: The conveyor device is used to transport the mixed raw materials to the next production step.
Batching controller: The batching controller controls the work of the mixing device and conveying device according to the production plan and recipe requirements to ensure that the raw materials are mixed together according to the correct proportion.
Fourth, the control system.
The control system is the central nervous system of the three-in-one feeding, weighing and mixing, which is responsible for the automatic control and data processing of the entire production line. The system consists of the following main components:
The programmable logic controller (PLC) :p LC is the core of the control system, which automatically controls the entire production line according to the production plan and recipe requirements.
Human-machine interface (HMI): HMI is a device for the operator to interact with the control system, through which the operating status and data of the production line can be monitored in real time, and the production line can also be manually controlled and adjusted.
Data Acquisition and Monitoring System (SCADA): The data acquisition and monitoring system is used to collect data on the production line in real time, such as raw material weight, mixing ratio, etc., and can also remotely monitor and control the production line.
Communication network: The communication network is used to connect the signal transmission and control instruction transmission between various equipment, so as to realize the automatic control and data sharing of the entire production line.
5. Features and advantages.
The three-in-one machine of feeding, weighing and mixing has the following characteristics and advantages:
High degree of automation: The whole production line realizes automatic control and data sharing, which greatly improves production efficiency and reduces labor costs.
High precision: The use of high-precision sensors and control systems ensures the accurate weighing of raw materials and the precise control of mixing ratio.
Strong adaptability: It can adapt to different types and properties of raw materials, which is convenient to adjust the production formula and meet the needs of different customers.
High reliability: The use of high-quality equipment and parts, and multiple safety protection measures ensure the stability and safety of the production line.