Wind turbine perennial exposure to the extreme environment in the field, perennial sunshine, wind blowing, rain and equipment internal oil leakage and other reasons, the outer surface of the tower may appear rust, corrosion, dirt and the like, and the existing wind power tower surface cleaning operation needs manual cleaning, this working method has potential safety hazards, and labor intensity is large, the construction period is long, the cost is high. It is not only very tiring, but also a difficult aerial work. There have also been accidents due to this. Therefore, this time, we provide an efficient and safe construction solution for wind turbine tower cleaning.
Robot is a kind of intelligent machine that can work semi-autonomously or fully autonomously, with the development of robots becoming more and more mature, robots are widely used in industry, medicine, agriculture, service industry, construction industry, should be cleaned on the surface of the wind power tower, the wall-climbing robot can be equipped with a rust cleaner high-altitude operation, the robot can be adsorbed on the surface of the tower, up and down the wall and differential steering movement, itself has a certain load capacity, to achieve cleaning, rust removal and other operational functions, for the realization of the tower oil and ash layer cleaning operations.
The wind turbine tower cleaning robot is specially developed for the anti-corrosion, rust removal and cleaning of columnar steel structures with small curvature radius such as wind power towers, and the operator can control the cleaning robot through the remote control to complete the cleaning operation on the surface of the tower.
1. Autonomous operation: through the wall-climbing robot equipped with cleaning operation, there is a manual handheld remote control ground control robot operation, the robot has completed the cleaning, reduced manpower input, and improved the efficiency and accuracy of cleaning.
2. Safe and reliable: cleaning wind power towers usually requires climbing and climbing operations, which has certain risks. The use of robots for cleaning minimizes the need for personnel to climb to height, reduces the risk of accidents, and ensures the safety of cleaning personnel.
3. Efficient cleaning: The wind power tower cleaning robot is equipped with a corresponding high-pressure water washing device, which can efficiently clean the dirt and dust on the surface of the tower. The robot is designed so that it is able to cover large areas and to be able to adjust the intensity and angle of the cleaning as needed.
4. Adapt to complex environment: the working environment of the wind power tower is complex, the surface of the wind power tower is curved, the area is large, and the body is high.
5. Monitor the cleaning effect: through the camera PTZ control, the degree of oil cleaning can be checked, and the surface of the tower or blade can be detected and monitored.
6. Environmental performance: The sewage device cleans the waste liquid to prevent pollution of other areas of the tower and the pollution of the soil at the bottom of the tower.
The wind turbine tower cleaning robot adopts the principle of combining magnetic adsorption and vacuum adsorption, and has a certain 3D curved surface passing ability and the obstacle crossing ability of convex and concave surfaces and welds, and can carry 150 200kg loads to adsorb on the steel structure façade, wall or ceiling and crawl freely. The vacuum** system ensures that paint residue and sewage will not be left on the surface of the steel plate, with a safety sling connection hook, which is connected with the safety lifting steel cable device to ensure that the robot will not fall off accidentally, and the safety is guaranteed. The tower cleaning robot is used with our company's high-pressure cleaner, and the cleaning efficiency can reach 60 120 m h and the surface SA2 according to the different working environment and dirty degree5 whiteness, can be cleaned with spray cleaning agent.