After three years of rapid leap forward in entrepreneurship, standing at a new round of development and growth driven by independent technological innovation, it has entered the next period of rapid expansion.
Founded in December 2020, in the face of the complex and changeable external environment, adhering to the original intention of "leading the industry leap with digital technology", Mingdao has anchored the industrial digital intelligence track, deepened the strength of R&D and innovation, accelerated application practice, and created a batch of domestic self-developed industrial software that broke the international monopoly. The model of green development, while completing its own butterfly change, has also become a deep participant and witness of new industrialization.
Based on the underlying software, build a "quick win + excellence" digital capability matrix
At present, the country is vigorously developing new quality productivity and accelerating new industrialization, and industrial software is the key support. According to relevant industry research reports, the scale of China's industrial software market will reach 240.7 billion yuan in 2022, a year-on-year increase of 143%。Domestic self-developed industrial software has developed well in vertical segments, but there are shortcomings in the underlying technologies such as industrial operating systems and R&D and design industrial software, and it is urgent to catch up to form independent and controllable core technologies.
On the track of industrial digital intelligence, Mingdao chose to start from the automotive industry, obtained innate advantages such as massive industrial data feedback, rich process knowledge and experience precipitation, and a large number of common scenarios, and independently built the first national "double-cross" platform from the automotive industry - GEEGA Industrial Internet Platform, which provides a solid foundation for the integration of common needs of the industry, the precipitation of digital enablers and the research and development of general-purpose industrial software, including underlying software.
Help build a benchmark factory for intelligent automobile manufacturing.
Starting from vehicle manufacturing enterprises, Mingdao aims at the pain points of large enterprises, such as the difficulty in supporting the needs of fragmented scenarios, the difficulty in data collection, the difficulty in accurate analysis of the health status of the base, and the difficulty in monitoring and early warning of business operationsIndependent research and development of GOS industrial operating systemEstablish a unified data interface standard for large enterprises, realize the standardization of industry basic data, factory models, process paths, business applications, service models, etc., gather industrial main line data, provide technical components, and provide unified base support for the development and deployment of upper-level systems and applications.
Based on GOS industrial operating system,Wide-area Ming Island toThe digital native system has built a "quick win + excellence" digital capability matrix and a domestic self-developed industrial software product systemThrough the deployment of manufacturing execution, planning and scheduling, equipment management, energy management and other "quick win intelligent manufacturing" suites, it helps enterprises achieve rapid production, capacity ramp-up and scientific managementFocusing on specific scenarios, we have developed a data- and model-driven "Lean Excellence" suite to help enterprises achieve excellence in quality analysis, process optimization, energy conservation and emission reduction.
At present, this product system has empowered many industries such as automobiles, new energy batteries, home appliances, electronics, non-ferrous metals, coal chemicals, phosphorus chemicals, etc., landed in more than 40 cities and more than 50 production bases across the country, built a number of industry benchmark digital intelligence factories, and won dozens of important honors or awards at the national, provincial (municipal) level.
Recently, Mingdao has also achieved business expansion, providing comprehensive digital services for leading Malaysian enterprises, helping them become a benchmark for Malaysia's digital transformation and intelligent solutions, and jointly expanding the digital business of Malaysia and neighboring countries, and continuing to export "wide-area wisdom" to ASEAN along the "Belt and Road".
Versatile intelligenceBuild a suite to achieve quick business wins
Aiming at the common pain points of manufacturing enterprises, Guangyu Mingdao extracts the "greatest common divisor", and refines the two core needs of business quick win (faster production) and excellent improvement (better delivery), and the "quick win intelligent manufacturing" suite and the "excellent lean" suite solve these two major needs respectively.
In terms of quick business wins, based on the GOS industrial operating system, we develop and deploy various "intelligent manufacturing suites", which are similar to installing Office components (Word, Excel, PowerPoint) in the Windows system, so that common software can run quickly, so that enterprises in different industries and at different stages can achieve "quick wins" in business.
In the automotive industry, in response to the consumption trend of increasing demand for customization and shortening the waiting cycle of users, Guangyu Mingdao provided Lynk & Co Chengdu factory with GOS industrial operating system, created APS advanced flexible scheduling system, and cooperated with manufacturing execution, first-class chain management, warehousing and logistics management and other suites to help factories provide intelligent scheduling strategies according to market order needs, combined with first-class chain, material inventory, production capacity and other constraints. After the application, the cost of material inventory was reduced by 3 million yuan per year, the product delivery cycle was shortened by 10%, and the logistics and distribution efficiency was increased by 10%.
In the new energy battery industry, for the new battery factory, Mingdao takes the digital native system as the core, combines the "Intelligent Manufacturing Maturity Assessment", "Future Factory" Construction Guidelines and other standards, and builds the GOS industrial operating system and the "Quick Win Intelligent Manufacturing" kit on the basis of consultation and diagnosis, and creates a number of benchmark digital native factories in the battery industry, which shortens the average production cycle by 15% and increases the production efficiency by 23% compared with the traditional battery factories of the same scale.
In the non-ferrous metal industry, focusing on key pain points such as material consumption, energy consumption, output, and quality, Guangyu Mingdao is guided by the ESG concept, and has created the industry's first integrated coal-power-aluminum energy-saving and carbon-reduction solution through the GOS industrial operating system combined with the manufacturing execution system, equipment management system, energy management system and other "quick win intelligent manufacturing" suites, helping the electrolytic aluminum production base with an annual capacity of 300,000 tons of Guangxi Baikuang Group to improve the comprehensive management efficiency by 25% and the equipment efficiency by 19%.
Process quality improvement software helps the intelligent manufacturing upgrade of automobiles
Digitalization, intelligence, and greening are the distinctive characteristics of the new industrialization. While helping manufacturing enterprises achieve "quick wins" in business, Mingdao also goes deep into the specific scenarios of the industry, digitally extracts specific industrial knowledge, technologies, processes, and experiences, and encapsulates them into industrial software, helping enterprises achieve excellence in process improvement, quality analysis, and cost reduction.
In terms of process improvement, taking the spot welding process scenario of the automotive industry as an example, in the past, solder joint inspection was usually in the form of random inspection, which was difficult to cover more than 3,000 solder joints of a body-in-white, and the problem was detected after the welding was completed, which increased the cost of rework and reduced efficiency. Based on the above pain points, Guangyu Mingdao has independently developed the GQCM spot welding quality management APP, which can collect and analyze the current and voltage data of about 3000 solder joints in the body-in-white in real time, and based on the solder joint quality scoring model, carry out quality judgment and guide accurate detection, and at the same time, through the development of welding parameter recommendation model, assist in welding process decision-making, improve the first-time pass rate of solder joints, and realize the continuous improvement of welding quality in the self-optimization and self-upgrading of the model.
GQCM spot welding quality management APP is applied in automobile factories.
In addition to the spot welding process scenario, Mingdao has also developed a number of software focusing on process quality improvement, such as GQCM size intelligent management APP, GQCM coating process quality management APP, GQCM tightening process quality management APP, etc., focusing on the key scenarios of the four major processes of automobile "stamping, welding and coating" of automobiles, and the current batch of industrial software has been applied to dozens of automobile production bases across the country, achieving an average quality improvement of 10%, an increase of 30% in operational efficiency, and a single base can generate millions of yuan in cost savings.
Among them, GQCM spot welding quality management APP and GQCM size intelligent management APP have also achieved catch-up and substitution of international monopoly software.
Energy savingCarbon reduction softwareContribute to the green transformation of energy-intensive industries
Greening is the ecological background color of new industrialization. Under the national "dual carbon goal", high-energy-consuming industries have an urgent need for energy conservation and carbon reduction.
In the non-ferrous metal industry, Guangyu Mingdao has gone deep into the scenarios of electrolytic aluminum industry tank control, anode management, aluminum, thermal power generation, coal blending, air compressor energy consumption management, etc., and has created an electrolyzer process self-optimization app, an electrolyzer life cycle management app, an anode life cycle management app, a precision aluminum production app, an intelligent coal blending algorithm app, a thermal power energy efficiency optimization app, and a self-optimization app for Baikuang Group. A number of industrial software, such as General Dynamics Optimization App, have been applied to the Debao base of Baikuang Group, which has a production capacity of 300,000 tons of electrolytic aluminum, achieving an annual carbon emission reduction of more than 100,000 tons and an annualized savings of more than 80 million.
Helping high-consumption industries reduce carbon emissions intelligently.
Among them, software such as intelligent coal blending algorithm APP and general power optimization APP can realize application migration due to cross-industry common scenarios. Taking the coal blending algorithm APP as an example, the software opens up the whole cycle data of coal procurement, coal quality detection, blending test, etc., and provides the whole process value centered on coal blending through industrial mechanism + AI algorithm fusion training, and reversely guides the adjustment of process parameters and coal procurement, which has been popularized and applied to high-energy-consuming industries such as coal chemical industry and phosphorus chemical industry.
On the basis of in-depth research and development of industrial software in process scenarios, Mingdao also pays attention to the refinement of common scenarios and technologies, and takes the real creation of value as the starting point to help manufacturing enterprises digital, intelligent and green upgrading.
The starting point of the new quality productivity is "new", the key is "quality", and the foothold lies in "productivity". As a profound practitioner in the field of industrial digital intelligence, Guangyu Mingdao will continue to deepen the R&D and innovation capabilities of industrial software, inject a steady stream of kinetic energy into the creation of new quality productivity and new industrialization, and continue to lead the industry with digital technology.