Regarding the cost control of corn processing plants, we can start from three aspects: purchase, installation and production. In the current market, there are many manufacturers of corn processing equipment, and we must give priority to those equipment with novel technology, stable quality and reliable operation when choosing, which can effectively reduce the frequency of equipment failure and maintenance, thereby reducing our production costs.
Next, let's analyze the profitability of corn processing equipment. When the moisture content of corn is 15%, the market price per ton should be 2250 yuan. Each ton of wool corn can produce 440 kg of grits, and the wholesale price of grits is 3 yuan per kg, so the income of this part is 440 kg 3 yuan kg = 1320 yuan. At the same time, 290 kg of corn flour can be produced per ton of corn, and the wholesale price of corn flour is 28 yuan, therefore, the gain for this part is 290 kg 28 yuan kg = 812 yuan. In addition, 70 kg of embryos can be produced per ton of corn, and the market price of embryos is 35 yuan, then, the income of this part is 70 kg 35 yuan kg = 245 yuan.
Let's take a look at the production cost of corn deep processing machinery. The processing power consumption per ton is 60 kWh, and the electricity cost per kWh is 08 yuan, therefore, the electricity cost per ton is 48 yuan. In terms of labor costs, 6 people are needed per shift, which can produce 35 tons of products, so the labor cost per ton is about 15 yuan. The equipment maintenance fee is about 2 yuan per ton, the raw grain loss fee is about 20 yuan per ton, and the packaging fee is about 40 yuan per ton. Therefore, the gross profit per ton is 517 yuan, and after deducting the production cost of 165 yuan, the profit per ton is 352 yuan.
From these data, it can be seen that the cost per ton of wool corn in the corn processing plant is 2,250 yuan, and after processing and production, the total value of each ton of finished product is 2,767 yuan, an increase of 517 yuan. Therefore, the net profit per 1 ton of wool corn produced is about 350-360 yuan.
If we can effectively control the power consumption, we can reduce the production cost of corn deep processing machinery to a large extent. Therefore, the choice of electric motor is crucial. When choosing an electric motor, we need to consider factors such as the quality and starting performance of the motor. In addition, the operating hours and circuits also have an impact on power consumption. Therefore, choosing a good motor is very important for our energy-saving work.