The process and processing process of mining LED locomotive lights.
1. Overview. Mining LED locomotive light is a special lighting equipment specially used for mine operations, which has the characteristics of high efficiency, energy saving, environmental protection and long life. This article will introduce the process and processing process of mining LED locomotive lights in detail to help you better understand this product.
Second, the process flow.
1.Raw material procurement.
First of all, it is necessary to purchase raw materials such as LED lamp beads, heat sinks, housings, and drivers. Among them, LED lamp beads are the core components, which directly affect the lighting effect and life. The heat sink is used to dissipate heat and ensure the normal operation of LED lamp beads. The housing is used to protect the luminaire and at the same time has the functions of waterproof, dustproof and so on. The driver is used to provide power, adjust brightness, and other functions.
2.Machining of parts.
Next is the machining process of the components. The shell is made of high-quality cast iron and cast steel material, which has the characteristics of high strength and corrosion resistance through precision machining and anodizing treatment. The radiator is made of cast iron and cast steel material with good thermal conductivity, and the heat dissipation effect is ensured through precision machining and surface treatment. LED lamp beads use high-power, high-brightness chips, and are closely combined with the radiator through the patch process to ensure the lighting effect and life.
3.Assemble and debug.
After the parts are processed, they need to be assembled and commissioned. First, the LED beads are fixed to the heat sink, then connected to the driver, and then loaded into the housing. During the assembly process, it is necessary to pay attention to protect the LED lamp beads and wires to avoid damage. Finally, debugging and aging tests are carried out to ensure that the luminaires can work properly.
4.Inspect the packaging.
After debugging and aging test, it is necessary to inspect and package the mining LED locomotive lights. Inspection includes visual inspection, performance testing, safety protection, etc., to ensure that the product meets relevant standards and customer requirements. The packaging is made of shockproof and waterproof materials to ensure that the product is not damaged during transportation.
Third, the processing process.
1.Cast iron Cast steel shell processing.
Cast Iron Cast steel shell is one of the important components of mining LED locomotive lights, and its processing process includes shearing, stamping, bending, tapping and other links. First of all, according to the design requirements, the cast iron cast steel plate is cut into a suitable size and shape using a shearing machine. Next, a stamping machine is used to stamp the cast iron and steel sheet metal into the desired shell shape and size. The bending link is to bend the stamped cast iron cast steel plate according to the design requirements to form the shell of the lamp. The tapping link is to drill the required threaded holes and mounting holes on the lamp housing according to the design requirements.
2.Radiator processing.
The radiator is one of the core components of mining LED locomotive lights, and its processing process includes shearing, bending, drilling and other links. First of all, according to the design requirements, the cast iron cast steel plate is cut into a suitable size and shape using a shearing machine. Next, a press brake is used to bend the cast iron and steel sheet into the desired shape and size. The drilling process is to drill the required holes in the radiator according to the design requirements, which is used to install LED lamp beads and wires and other components.
3.LED lamp bead mounting.
LED lamp beads are the core light source of mining LED locomotive lights, and their placement process requires the use of professional placement machines and process technology. First of all, the LED lamp beads are placed on the radiator according to the design requirements, and a professional placement machine is used for fixing and welding. During the placement process, it is necessary to pay attention to protecting components such as LED lamp beads and wires to avoid damage or short circuit. Finally, the aging test and performance test are carried out to ensure that the LED lamp beads can work normally and achieve the light effect and life required by the design.
4.Assemble and debug.
After the above machining process is completed, assembly and commissioning are required. First of all, fix the LED beads on the heat sink and connect the drivers and other components. It is then loaded into the housing and the connections of the individual components are secured. During the assembly process, it is necessary to pay attention to protect the components such as LED lamp beads and wires to avoid damage or short circuit. Finally, debugging and aging tests are carried out to ensure that the lamps can work normally and meet the design requirements of the light effect and service life.