There is such a new vehicle sheet metal forming process, the first piece production cycle is 1600 times faster than the traditional stamping, the equipment input cost is 100 times lower, the mold cost is 200 times lower, the iteration cycle is 4 times faster, there is no noise pollution, and there is no need for additional pollution treatment costs......At the Hankaisi PIX digital manufacturing plant in Guizhou, the company's new industrial software system, Real-Time Modeling Model (RTM), is being used for smart car production.
Hankais Pix Digital Manufacturing Factory.
R&D investment is key to our ability to create barriers to competition on a global scale and is a core driver of our rapid growth. Cao Yuteng, chief operating officer of Guizhou Hankaisi Intelligent Technology, said.
Hankais Pix Digital Manufacturing Factory.
Guizhou's R&D investment intensity (the ratio to GDP) reached 099%, an increase of 006 percentage points, the largest increase since the "14th Five-Year Plan". Guizhou continues to improve its scientific and technological innovation policies, guide enterprises, as the main body of innovation, to continue to increase investment in research and experimental development (R&D), and continuously improve the level of scientific and technological innovation and the ability to support high-quality economic and social development.
Intelligent production of new energy vehicles
Walking into the Hankaisi PIX digital manufacturing factory, the low-speed driverless minibuses produced here are equipped with multiple lidars, millimeter-wave radars, cameras, navigation and positioning systems, etc., which can automatically drive at a speed of 20 to 30 kilometers per hour, and can flexibly change the interior space of the body according to the use scenario to create an intelligent transportation scene.
A low-speed driverless minibus produced by Hankais.
The conventional vehicle design and manufacturing strategy is through a series of steps such as computer model drawing, engineering analysis, cost estimation, reliability experiments, etc. Whenever a customer's needs change, the entire design process starts from scratch. For diverse market needs, this design process is highly uncertain and requires high time and labor costs. Cao Yuteng introduced.
The interior of the car can be controlled by a touch screen.
Logistics, retail, security, education, forestry, agriculture, ......For different application scenarios, the chassis, appearance, function, size, power, and autonomous driving level of automobiles have different customization requirements, so a more flexible automobile manufacturing system is required.
It can be used as an autonomous patrol car in the field of security.
In the factory, using real-time molding technology, two robotic arms are on both sides of a whole metal plate, set the data according to the demand, and the metal plate is extruded and bent back and forth to make various forms of vehicle shells, eliminating a series of steps such as traditional stamping die design, mold blank customization, and machining, and directly integrated molding.
Hankais Pix Digital Manufacturing Factory.
On the other side of the factory, integrated metal 3D printing can produce the frame and chassis structure of the vehicle, and the special aluminum material is light in weight and strong and tough. Through the adjustment of parameters in the system, vehicle data models, manufacturing and process documents and costs will be generated immediately, and designers and engineers can estimate the characteristics, cost, and construction period of the design, and improve the design production efficiency and accuracy of customized products.
Hankais Pix Digital Manufacturing Factory.
At present, the company has obtained thousands of orders, amounting to more than 1 billion yuan. The company's self-developed metal 3D printing and other technologies can exponentially reduce the vehicle development cycle and cost, and has applied for nearly 200 patents, covering China, the European Union and the United States.
Metal 3D printed vehicle.
According to statistics, since 2022, Guizhou has implemented the enterprise R&D activity support plan, and a total of 237 enterprises have been incentivized, and the R&D expenditure in 2022 will reach 615.7 billion yuan, and it is expected to achieve a cumulative sales revenue of 1159 from 2023 to 20256.6 billion yuan, and the total amount of new profits and taxes was 1683.3 billion yuan, of which the sales revenue of new products is expected to be 311 in 20234.9 billion yuan, and the total amount of new profits and taxes was 489.4 billion yuan.
Green upgrade of new material technology
Carbon capture technology can collect the carbon dioxide emitted by flue gas through the developed products for resource utilization or geological storage, so as to achieve carbon dioxide emission reduction in the industrial field. Xu Jiyun, general manager of Guizhou Deep Carbon Technology, said that the company's core technology is the first in the transformation of scientific research achievements of Professor Zhang Zuotai's team at Southern University of Science and Technology, and the performance of carbon capture materials and carbon capture technology developed are at the international leading level in terms of capture cost, capture energy consumption, adsorption capacity and service life.
The carbon capture system applied by Guizhou Deep Carbon Technology.
This is a team from outside the province that was introduced into Guizhou through "science and technology into Guizhou". Through the Guizhou Green Industry Technology Research Institute to provide 3 million yuan of project funds, the advanced team outside the province to provide technology, the two sides jointly occupy shares, in the way of project incubation, the establishment of Guizhou deep carbon science and technology At present, has established an operation team of more than 10 people, the proportion of R & D personnel is more than 50%, and the introduction of professional marketing personnel, open up the entire link of production, education and research, and carry out market-oriented operation.
The first-class technical team of Guizhou deep carbon technology introduced through "science and technology into Guizhou".
Investment in science and technology is the "power source" and "booster" of scientific and technological innovation. Hu Shengyifan, head of the project management department of Guizhou Green Industry Technology Research Institute, said that in order to further promote the energy transformation of Guizhou Province and build a modern energy system, the institute will build a new energy and new material technology innovation center in March 2023, mainly covering energy storage, energy conversion, energy efficient utilization, new material research and development, etc., with important scientific and technological achievements in related fields of Southern University of Science and Technology as the core of incubation, and currently has more than 10 projects in reserve, mainly including second-generation carbon capture materials, silicon carbon anode materials, Flow energy storage batteries, methanol-hydrogen energy utilization projects, etc., are committed to driving the optimization and upgrading of the regional industrial structure in Guizhou Province.
A few days ago, Guizhou Green Industry Technology Research Institute held a technology introduction and exchange meeting in Guizhou Science City, and reached a cooperation intention with the team of Professor Zhang Yingjie of Harbin Institute of Technology to introduce functional ceramic membrane production projects and non-powered cooling membrane pilot production projects.
Guizhou Green Industry Technology Research Institute held a technology introduction and exchange meeting in Guizhou Science City.
It is understood that Guizhou is led by a number of 10-billion-level battery manufacturing new material projects such as CATL, CNGR New Materials, and BYD, and has laid out the development of new material industry in the province, with a total of 36 projects under construction and proposed, with a total investment of 200 billion. Guizhou will accelerate the cultivation and construction of a national innovation center for new energy battery materials, strive to build an important R&D and production base for new energy batteries and materials at home and abroad, and take multiple measures to promote the high-quality development of the new material industry.
Aerospace technology support
The research and development of intelligent low-voltage circuit breakers and intelligent controllers can be traced back to 1998. Zhang Baoguo, director of the Information Innovation Technology Center of the Tenth Overall Design Department of China Aerospace Science and Industry Corporation, introduced that relying on the military technology of the Aerospace Science and Industry Group, the company has more than 20 years of product development experience and a number of patents in the field of intelligent controllers.
At present, the company's main products cover three series of products, hundreds of models and specifications of intelligent controllers for frame circuit breakers, intelligent plastic case controllers and dual power supply controllers, and the products cover low-voltage intelligent transmission and distribution network substations, power plants, industrial automation control, intelligent building communities, factories and mining enterprises, wind power generation, solar photovoltaic power generation and ships and other fields.
A technician is testing the product.
The team has mastered the core technology of intelligent controllers, has strong new technology research capabilities and new product development capabilities, and the product technology level has reached the domestic leading level, with a full range of models, high control accuracy, high degree of automation, and fast market response, and can carry out technology research and development services, technical consulting and technical research and development services.
Innovation is the first driving force to lead development. Zhang Baoguo said that increasing investment in science and technology is not only the only way for enterprises to achieve high-quality development, but also a source of power to firmly fulfill the primary responsibility of strengthening the army, practicing the original mission of aerospace central enterprises, and integrating into the local scientific and technological development.
The intelligent controller for the intelligent low-voltage circuit breaker produced by the enterprise.
In recent years, the company has been committed to building a scientific and technological innovation system, creating an innovative organizational model and innovation ecology with aerospace characteristics, focusing on achieving scientific and technological self-reliance and self-reliance, "stuck neck" technology, doing a good job in the front-end layout in key core and key areas, and continuing to increase investment in science and technology in the introduction of outstanding talents, professional talent training, advantageous platform construction, and major project traction.
An Shouhai, deputy director of the Provincial Department of Science and Technology, said that Guizhou has always adhered to innovation as the first driving force to lead development, always adhered to the main position of enterprise innovation, firmly grasped the "bull's nose" of R&D investment, and continued to optimize the support policies for enterprise R&D investment. Give full play to the leverage effect of financial funds, promote the continuous growth of enterprise R&D investment, promote the agglomeration of various innovation elements to enterprises, encourage qualified enterprises to increase forward-looking original basic research, strengthen the construction of enterprise-led innovation consortiums, cultivate and build a number of high-level science and technology backbone enterprise teams, and promote enterprises to truly become the main body of technological innovation decision-making, R&D investment, scientific research organization, and achievement transformation.
Guizhou ** Tianyan News reporter He Dengcheng.
Edited by Liang Zhenqing.
Second instance Wang Yu.
Third trial Yue Zhen.