In modern manufacturing, turning is a crucial process that is directly related to the accuracy and surface quality of components. This article will delve into the professional construction process of turning and reveal the exquisite craftsmanship behind precision machinery.
1. Preliminary preparations:
Process design: Formulate the process design plan of turning, including cutting parameters, process routes, etc.
Material Preparation: Prepare the metal materials required for processing to ensure that the quality of the materials meets the process requirements.
Second, machine tool equipment commissioning:
Machine selection: Depending on the size and shape of the parts, choose the right lathe or CNC lathe.
Tool selection: Select the appropriate turning tool, and determine the type and specification of the tool according to the machining requirements.
Fixture commissioning: Install fixtures to ensure that the workpiece is clamped firmly and does not produce vibration and deformation.
3. Workpiece clamping:
Workpiece Installation: Install the machined metal workpiece on the fixture and adjust the position and orientation of the workpiece.
Fixture Adjustment: Adjust the fixture to ensure that the workpiece is fixed and stable, and there is no movement or swing.
Fourth, tool adjustment:
Tool Mounting: Install the selected turning tool and adjust the position and angle of the tool.
Tool measurement: Precise measurement of the tool is carried out with the measuring tool to ensure that the geometrical parameters of the tool meet the requirements.
5. Turning operations:
Tool Contact: Gently touch the tool to the surface of the workpiece and adjust the tool position to ensure accuracy at the beginning of the cut.
Turning: Start the machine tool, carry out the turning operation, and control the cutting depth, feed rate and other parameters according to the process requirements.
Sixth, quality control:
Real-time monitoring: During the turning process, the dimensions and surface quality of the workpiece are monitored in real time using measuring instruments.
Correction and adjustment: According to the real-time monitoring results, adjust the machine tool and tool parameters in time to maintain the machining accuracy.
7. Surface treatment:
Surface finishing: After the turning process is completed, the surface of the workpiece is finished and trimmed as necessary to ensure the surface quality.
Deburring: Deburring the edges and surfaces of the workpiece to improve the appearance of the finished workpiece.
8. Cleaning and maintenance:
Clean up the work area: Clean up the turning site, remove chips and scrap, and keep the work area tidy.
Machine tool maintenance: Perform regular maintenance on the machine tool, check the lubrication system, transmission system, etc., to ensure the normal operation of the equipment.
9. Acceptance of finished products:
Dimensional inspection: Dimensional inspection of machined parts is carried out using measuring tools to ensure dimensional accuracy.
Visual inspection: Conduct a visual inspection of the finished product to ensure that the surface finish and shape accuracy meet the requirements.
Through the above detailed turning process, we carve exquisite handicrafts on the stage of machining. Every cutting and turning is a meticulous carving of metal, which has contributed to the development of the manufacturing industry.
CNC turning