In the past few years, cutting-edge technologies such as the Internet of Things, cloud computing, edge computing, and digital twins have been gradually applied in enterprises in transformation. In the process of moving towards "digital intelligence of production", there are more and more application scenarios of intelligence in the metal industry manufacturing, which not only improves labor productivity and ensures the quality of work, but also realizes continuous real-time acquisition of data such as welding, assembly, painting, etc., accumulates data for quality improvement, and lays the technical ability to improve work accuracy and design improvement.
NAEC can provide overall information solutions such as blanking, welding, assembly, painting, warehousing, etc., implement the implementation, installation, commissioning, acceptance and after-sales service, and strive to build an intelligent manufacturing production line with high digital empowerment, excellent production capacity, bright production line results and strong replicability.
01Intelligent blanking and material preparation
Ott's self-developed intelligent blanking preparation production line adopts intelligent, automated, lean, customized, and complete distribution, from feeding, coding, cutting to sorting, grinding, matching, etc., each operation link has a smooth, convenient and orderly process, and has won the favor of customers with the advantages of high efficiency, high flexibility, easy deployment, and easy management, and has been implemented in a number of leading construction machinery enterprises, boosting the intelligent and digital transformation and upgrading of enterprises.
02Intelligent welding
With the welding cloud management system as the management center and the robot and supporting sensors as the equipment basis, the intelligent welding production line solution realizes the whole process of intelligent welding production of welding management, pre-welding code scanning, automatic feeding, weld sensing correction, coordinated welding between robots, multi-robot collaboration, workpiece handling, and 3D weld quality inspection.
Robot channel steel cutting workstation
Workstation Features:
Cutting ribs, cutting wing plates, cutting rectangular holes, and cutting U-shaped notches of channel steel.
Workstation Advantages:
Automatic workpiece turning, high production efficiency, improved cutting accuracy, and labor cost saving;
8"-48" Pipeline Intersecting Line Robot Welding Workstation
Workpiece material: carbon steel, alloy steel, etc.;
Welding process: MAG filling, covering;
Wire diameter: 12mm；
Workpiece size:
Pipe diameter: 8"-48";
Wall thickness: 4mm 12mm;
Length: maximum length 8 meters.
Pipe section welding:
Branch length: 05m；
Bevel form: V-shaped, double V and U-shaped;
03Intelligent assembly
The intelligent assembly line integrates artificial intelligence, robotics and automatic control to realize the intelligent manufacturing process from parts to finished products. Through advanced sensors and algorithms, the production line can monitor the production status in real time, adjust the production rhythm, and improve production efficiency and product quality.
A domestic construction machinery tire assembly line
This project has typical representative significance in the domestic construction machinery tire assembly industry, which solves the previous labor mode based on manual participation, realizes automatic assembly, reduces labor intensity, and improves production efficiency.
04Intelligent painting
Ott intelligent coating production line, using flexible control system, the application of a series of new technology, new equipment, new materials, and actively take energy-saving measures, improve the coating process and production line mechanization, automation level, improve the anti-corrosion and decoration quality of the coating workpiece, ensure the quality of the coating production line equipment, to meet the requirements of energy saving, environmental protection, automation, safe operation and management. Compared with the traditional spraying method, the production efficiency of the intelligent coating has been doubled, the cost has been greatly reduced, the energy saving and consumption reduction are obvious, and the surface quality, corrosion resistance and durability of the product are at the leading level in China.
Project examples
A digital workshop for a product
It produces about 3,200 insulating resin products every day, with a total annual production of about 9150,000 pieces.
Adopt centralized feeding static mixing technology;
Automatic conveying and return of workpiece pallets;
Equipped with mold management system and quick change system;
Configure the warehouse automation system;
Configure a comprehensive information management system;
Intelligent unmanned production line for material preparation
Adapt to the production needs of more than 400 kinds of parts and components, multi-variety, small batch and customization;
Meet the material preparation needs of 3 12mm thick and 3026mm long large-size parts;
Production outline: about 85 steel plates, about 8,500 workpieces;
The annual production capacity per unit area reaches 68 tons;
Production automation rate 80%;
The accuracy rate of automatic sorting is 95%;