The e-SOP system is a system that is professionally tailored for the electronic display of work instructions on the production line. It is a set of management information platform that realizes the electronicization of work instructions, unified management and centralized control. Unified management and centralized control of work instructions, and a set of systems for rapid issuance of work instructions on the system. Through paperless operations, reduce enterprise costs, increase corporate profits, and maximize the image and competitiveness of enterprises.
The e-SOP system optimizes the manufacturing process on the entire shop floor, rather than solving a single production bottleneckIn order to realize the informatization of production execution control, it is necessary to use the e-SOP system for production planning, production organization, production scheduling, coordination and control, etc., so as to realize material transformation, product production, and value creation. In order to make good use of the E-SOP system, we must also be good at mining and applying the functions and values of the E-SOP system, such as using the E-SOP system for production strategy formulation, production plan design, production operation control, and production analysis. The full integration of the e-SOP system is essential for the business operations of the modern enterprise. Manufacturing is made up of many different functions that work together in synergy. The holistic integration of manufacturing can help companies achieve best-in-class operational efficiencies, whereas fragmented solutions can become a bottleneck for shop floor performance improvement.
The role of the standardization of the e-SOP system is mainly to preserve the technology and experience accumulated by the members of the enterprise through documents, so that the entire technology and experience will not be lost due to the flow of personnel. To achieve how much the individual knows, the organization knows how much, that is, to transform the experience (wealth) of the individual into the wealth of the enterprise;With the standardization of the e-SOP system, even if each job is operated by different people, there will not be much difference in efficiency and quality because of different people. If there is no standardization of the e-SOP system, when the old employee leaves, he will take away all the valuable experience such as the corresponding methods and operation skills that have occurred in his mind, and the new employee may relive the previous problems, even if it is taught at the time of handover, but it is difficult to fully remember it by memory. Without the standardization of the e-SOP system, different masters will bring out different apprentices, and the consistency of their work results can be imagined.
The purpose and significance of the factory joining the e-SOP system, from the perspective of the fundamental purpose of the factory, is nothing more than to improve the management and operation ability and make the factory obtain greater benefits. From a slightly more granular perspective, we can make a simple analysis from the following two aspects.
First, in order to improve the operational efficiency of the enterprise.
There are two basic characteristics in the factory, one is that many positions are often changed, and the other is that the basic operating procedures of some daily work are relatively stable. Different people, due to different upbringing, personalities, knowledge, and experiences, may have different ways and steps to do things.
Because the e-SOP system itself is also the product of continuous summary, optimization and improvement in practical operation, and the common wisdom of many people has been accumulated in this process, it is relatively optimized and can improve the efficiency of doing things. Through the improvement of the efficiency of each e-SOP system for the corresponding work, the enterprise will inevitably improve the overall operational efficiency through the overall e-SOP system system.
Second, in order to improve the operation of the factory.
Since the e-SOP system optimizes the operation of the control points of each work procedure, employees can operate according to the ESOP system, which reduces the occurrence of errors. Even if a mistake occurs, it can be quickly checked by the ESOP system to identify problems and make improvements. At the same time, with the e-SOP system, some management input costs have been saved for the factory.
From the perspective of each plant's operating performance, the key competitive advantage is the lowest cost or differentiation. For competing factories with the same conditions, the differentiation is often not in hardware, but in software. Software differentiation is often not in the big strategy, but in the specific details. The difference of details is not reflected in understanding, but in whether these details can be quantified, that is, details determine success or failure. Therefore, in this sense, the e-SOP system is also a very good contribution to improving the operation of the plant.