As a professional stone merchant, our stone composite panels go through a series of precision processing processes to ensure that each panel meets the highest quality standards. The following is the detailed production process of our stone composite panels:
1.Material Preparation:
Natural Stone Selection: We carefully select natural stones, including marble and granite, from high-quality mines. Ensure consistency in texture and color.
Resin substrate preparation: High-quality environmentally friendly resins are selected to ensure the uniformity of the substrate through precise proportioning.
2.Stone Processing:
Cutting: Using advanced water-cutting technology, the natural stone is cut to the desired size, ensuring that the natural texture and color of the stone is preserved.
Edging: Fine edging of the stone ensures smooth edges and improves the overall look.
3.Resin substrate treatment:
Resin coating: The environmentally friendly resin is evenly coated on the surface of the stone to ensure a dense bond between the stone and the substrate.
Vacuum impregnation: The stone is placed in a vacuum chamber with a resin substrate to ensure a strong bond between the materials through vacuum impregnation technology.
4.Composite molding:
Heating: The resin-coated stone is placed in a special mold and heated at a high temperature to create a strong layer on the surface of the stone.
Cooling: During the cooling process, the stability of the composite panel is ensured by controlling the temperature and humidity.
5.Leveling Processing:
Surface grinding: The surface of the sheet is ground using precision grinding equipment to ensure flatness and gloss.
Edge trimming: Trim the edges of the sheet to ensure smooth edge lines and improve the overall aesthetic.
6.Decorative treatment:
Waterproof treatment: Add a waterproof layer to improve the moisture resistance of the composite board and adapt to different environments.
Color treatment: Color processing is carried out according to customer needs to make the composite board more in line with the design requirements.
7.Quality Control:
Visual inspection: A visual inspection of each plate is carried out to ensure that the stone texture is natural and there are no obvious blemishes.
Physical performance test: Use professional equipment to test the physical properties of the composite board such as compression resistance and bending resistance to ensure that the product meets the standard.
8.Packing & Shipping:
Special packaging: Shockproof and moisture-proof special packaging is adopted to ensure that the composite board is safe and undamaged during transportation.
Final Inspection: The final round of quality inspection ensures that each panel meets the company's high quality standards.
Through the above fine stone composite panel production process, we are committed to providing customers with excellent quality, beautiful appearance and durable decorative materials, which perfectly integrate the beauty of natural stone and the advanced processing technology of modern technology.