Compared with ordinary lead-acid batteries, lithium batteries, as a new type of energy storage device, have obvious advantages such as smaller size, light weight, safety and environmental protection. With the popularity of mobile phones, digital products, electric vehicles and new energy vehicles, lithium batteries are also playing an increasingly important role in the rapid development of modern society.
However, when there are safety defects in lithium batteries, the consequences caused by ** are always so shocking. With the widespread use of lithium batteries, their safety issues have also been paid attention to.
In order to improve the quality and safety of lithium batteries, 3D testing equipment technology has been widely used in the production and testing of lithium batteries, including the detection of battery electrodes, the detection of battery shells and the detection of battery internal structure. As a new type of testing equipment, the HPS-DBL series of Hypersen 3D flash sensor has become a new choice for lithium battery production and testing.
Hypersen's 3D flash sensor uses CMOS sensor and ultra-low distortion telecentric optical system, which can obtain XYZ three-dimensional high-precision data of the tested workpiece in one shot. Under the high-speed real-time detection, the absolute measurement accuracy of 20 m and the repeatability of 1 m can be achieved, which provides reliable data support for lithium battery production.
HPS-DBL series has the characteristics of large field of view, surface detection, full coverage, and no dead ends. Symmetrical multi-angle projection unit is adopted, which is not limited by direction, and there is no dead angle for detection. It can not only detect the 2D size of the workpiece, but also measure the 3D contour, volume and height of the workpiece, and the detection surface field of view reaches 62mm x 62mm, which is suitable for large-scale measurement scenarios and meets the detection needs of complex shapes and sizes in the production of lithium batteries.
Equipped with an ultra-high-speed dynamic measurement sensor head and a high-performance controller HPS-NB3200, Hypersen 3D flash sensor provides high-speed data transmission through 40G Ethernet fiber, which can obtain high-precision 2D size and 3D profile results in less than a second, which is suitable for high-speed ** inspection applications. This technological breakthrough provides a new solution for real-time quality monitoring on lithium battery production lines, which will greatly improve production efficiency and product quality levels.
The high-efficiency AI software algorithm of Hypersen's 3D flash sensor averages the XY interval and controls the individual differences of the entire imaging system. The new 3D contour processing and 2D image optimization algorithm help users to understand the specific situation of the measured object more clearly, so that the quality of the measured object can be improved. Hypersen's self-developed projection algorithm can reduce the image of multiple reflections, so as to reduce the invalid pixels in the glossy part and improve the accuracy of the DUT detection data. The successful application of Hypersen 3D flash sensor in lithium battery production and detection, with its high-precision 3D detection and ultra-high-speed dynamic measurement capabilities, brings new possibilities for lithium battery production quality control.
In general, the application of Hypersen 3D flash sensor in lithium battery production and detection provides an efficient and accurate detection method for the lithium battery industry. Through real-time monitoring of various parameters of the battery, ensure product quality and safety, and improve battery performance. At the same time, the automatic detection function of the 3D flash sensor reduces labor costs and improves production efficiency. In the future development, Hypersen 3D flash sensor will continue to help the development of the lithium battery industry and promote the progress of the new energy field.