Flour machinery and equipment is one of the indispensable equipment in the milling industry, and its flour yield is directly related to the production efficiency and cost of flour. Therefore, improving the flour yield of flour machinery and equipment is the goal that flour manufacturers have been concerned about and pursuing. This article will be the first flour machinery and equipment manufacturers how to improve the equipment flour rate.
First, the selection of high-quality grinding rollers.
The core component of flour machinery and equipment is the grinding roller, and the quality of the grinding roller directly affects the powder output rate of the equipment. Therefore, the selection of high-quality grinding rollers is the key to improving the powder yield of the equipment. When choosing grinding rollers, flour machinery and equipment manufacturers should choose materials with good wear-resistant, corrosion-resistant, and fatigue-resistant properties, such as high-strength wear-resistant steel. In addition, the surface treatment of the grinding roll is also an important factor affecting the powder yield, such as the use of laser cladding technology and other surface treatment methods, which can significantly improve the service life and powder yield of the grinding roller.
2. Optimize the equipment structure.
The structure of flour machinery and equipment also has a great impact on its flour yield. Therefore, optimizing the equipment structure is a necessary means to improve the powder yield of the equipment. For example, increasing the inclination angle and length of the inlet hopper and reducing the number of reflux times of the material can improve the grinding speed and grinding efficiency of the materialImproving the ventilation system of the mill and increasing the ventilation volume can reduce the moisture and temperature of the material and improve the quality of the millThe use of advanced dust removal equipment can reduce the impact of dust on the performance of the equipment and improve the powder output rate of the equipment.
3. Strengthen equipment maintenance.
The maintenance of flour machinery and equipment also has a great impact on its flour yield. Therefore, strengthening equipment maintenance is an important measure to improve the powder yield of equipment. For example, regularly inspecting the lubrication system of the equipment to ensure that the equipment is operating in a good lubricated condition can reduce the wear and failure of the equipment;Regular cleaning and replacement of the filter screen can prevent material clogging and reduce the powder yield of the equipmentRegular overhaul and maintenance of the equipment can find and solve the problems of the equipment in time, prolong the service life of the equipment and improve the powder yield of the equipment.
Fourth, reasonable control of process parameters.
The working parameters of flour machinery and equipment also have a great influence on its flour yield. Therefore, reasonable control of process parameters is an important means to improve the powder yield of equipment. For example, adjusting the speed and differential pressure of the pulverizer can control the grinding fineness and flow rate of the materialAdjust the air volume and temperature of the ventilation system to control the dryness and color of the materialAdjusting the mesh size and vibration frequency of the screening equipment can control the particle size and grading effect of the material. In addition, reasonable control of the feeding speed and flow rate of materials can avoid the accumulation of materials in the equipment or over-drying, thereby improving the powder yield of the equipment.
Fifth, the use of advanced technology.
The use of advanced technology is an effective way to improve the flour yield of flour machinery and equipment. For example, the use of pre-grinding technology to pre-grind the material into finer particles can improve the grinding efficiency of the material;The grading grinding technology is used to grind the materials with different particle sizes separately, which can improve the grinding fineness and efficiency of the materialsThe use of low-temperature slow grinding technology to grind the material at low temperature can reduce the temperature and moisture of the material, and improve the grinding quality and efficiency of the material. In addition, the use of advanced technology such as intelligent control technology can realize the automation and intelligent control of the equipment, and improve the powder yield and production efficiency of the equipment.