Automatic sorting systems for production lines have become an indispensable part of modern manufacturing. As one of the key equipment in the automatic sorting system, the alarm trommel scale has the advantages of high efficiency, accuracy and reliability, which can greatly improve production efficiency and reduce labor costs. This article will focus on the working principle, structural characteristics, application scenarios and advantage analysis of alarm roller scales.
Second, the working principle of the alarm trommel scale.
The alarm trommel scale is mainly composed of a drum, a load cell, a control device and other parts. As the item passes over the drum, the load cell detects the weight of the item and transmits the weight signal to the control unit. The control device determines whether the alarm is triggered according to the preset weight threshold and the number of items threshold. If the weight of the item exceeds the threshold, the control unit drives an alarm to alert the operator to handle it.
Third, the structural characteristics of the alarm trommey scale.
1.Rollers: Made of abrasion-resistant, pressure-resistant, high-strength materials that protect internal sensors and conveyor belts. At the same time, the design of the drum can ensure the smooth conveyance of goods and avoid errors caused by bumps.
2.Load cell: The use of high-precision, high-sensitivity sensor, can accurately detect the weight of the item, to provide a reliable weight signal for the control device.
3.Control device: Built-in microprocessor and related circuitry, which can quickly process the weight signal and determine whether to trigger the alarm according to the preset threshold. The control unit also has a wealth of interfaces, which can communicate with equipment such as host computer or PLC to achieve remote monitoring and data recording.
4.Alarm device: According to the instructions of the control device, drive the alarm light, buzzer and other equipment to send out an alarm to remind the operator to deal with overweight items in time. The alarm device can be customized according to actual needs, such as sound and light alarm, vibration alarm, etc.
Fourth, the application scenario of alarm drum scale.
Alarm trommel scales are suitable for a variety of scenarios, such as automatic sorting systems for production lines in food, pharmaceutical, chemical and other industries. In these scenarios, overweight or underweight items can cause the stability of the production line and the quality of the product to be compromised. By using the alarm trommel scale, the operator can detect and deal with overweight or underweight items in time, ensuring the normal operation of the production line and the stable quality of the product.
5. Advantage analysis.
1.High precision: The use of high-precision load cells to ensure accurate detection of the weight of the item.
2.High efficiency: The automatic sorting and alarm functions greatly improve the production efficiency and reduce the burden of manual inspection.
3.Reliability: The equipment has undergone strict quality testing and long-term actual operation verification, and has a high degree of stability and reliability.
4.Customization: Customized design and configuration can be carried out according to customer needs to meet the needs of different industries and scenarios.
5.Easy to integrate: The alarm trommel scale can be easily integrated into the existing automatic sorting system of the production line, and realize the seamless docking with the host computer or PLC and other equipment.
6.Intelligent monitoring: Through the communication interface of the control device, remote monitoring and data recording can be realized, which is convenient for real-time tracking and analysis of equipment operation status and alarms.
7.Convenient maintenance: The equipment structure is simple and compact, which is convenient for daily maintenance and maintenance. At the same time, key components such as load cells and controls are modular, allowing for quick replacement and repair.
8.Energy saving and environmental protection: The equipment has low energy consumption during operation and no noise pollution, which meets the green environmental protection requirements of modern manufacturing industry.
9.Human-machine friendly: The concise and clear operation interface and intuitive alarm prompts enable operators to get started quickly and reduce training costs.