This article is provided by Jinan Zhuyan Instrument and Equipment***.
Pharmaceutical packaging integrity tester is a special equipment specially designed to test the integrity performance of pharmaceutical packaging bottles. In the production, transportation, transportation, storage and preservation of drugs, the integrity of drug packaging bottles plays a pivotal role in maintaining the quality and safety of drugs. The advantage of using a package integrity tester is that it can effectively find out whether there are defects or leaks in the drug packaging bottle, so as to ensure the quality and reliability of the drug.
The Packaging Integrity Tester is based on pressure decay technology, which fills the inside of a pharmaceutical bottle with a certain amount of air and then continuously monitors the pressure inside the bottle over time. If there is any form of design defect or leakage in the bottle, the pressure inside the bottle will drop and the package integrity tester will immediately warn you.
The package integrity tester is mainly composed of the following parts:
1.Pressure Sensor: The pressure sensor acts as the heart of the package integrity tester and measures the waveform fluctuations of the pressure inside the bottle. Pressure sensors convert pressure signals into electronic signals and then transmit them to the motherboard for processing.
2.Inflatable system: As a key component in the package integrity tester, the main function of the inflating system is to inject the right amount of air into the pharmaceutical bottle. The inflation system can precisely control key parameters such as inflation pressure, inflation duration and inflation volume.
3.Controller: The controller is the intellectual hub of the package integrity tester and is responsible for controlling the entire testing process. The controller can set test conditions, manipulate the inflation system, keep an eye on pressure fluctuations, and other important tasks.
4.Display: As the human-computer interface of the package integrity tester, the display is mainly responsible for displaying the parameters and data that appear in the testing process. By looking at the results on the monitor, employees can see the results of the test directly and clearly.
5.Actuator: The actuator is the control center of the package integrity tester, which is responsible for regulating various operations, such as starting the inflation program, terminating the test process, triggering warnings, etc.
In order to use a package integrity tester to perform a detailed and accurate inspection of the integrity of pharmaceutical bottles, we need to follow the following specific steps: First, we need to select a fixture that matches the object to be tested and securely fix the bottle to be tested on the test platform. Secondly, the pressure sensor and the inflation system need to be closely connected to ensure the airtightness of the entire test system. Next, a certain amount of gas is injected into the inside of the bottle to be inspected, so that the pressure inside the bottle reaches a predetermined value. Finally, once you start activating the package integrity tester, you need to keep an eye on the pressure changes inside the bottle. If any signs of a breach are detected, the controller will immediately warn you and the display will display a relevant message to alert the user.
All in all, the Packaging Integrity Tester has the following significant advantages in the process of verifying the comprehensive safety performance of pharmaceutical packaging bottles:
1.High-speed and accurate: Package integrity testers are designed to quickly and accurately detect defective or spilled pharmaceutical bottles.
2.Safe and reliable: Because of the non-contact measurement method, the package integrity tester will not cause any damage to the test product and the bottle, thus ensuring the safety and stability of the entire testing process.
3.Repeatability: The Package Integrity Tester provides highly reproducible and reliable test results that are important for evaluating the safety of packaging materials.
In summary, the packaging integrity tester is the core equipment to maintain the integrity and overall safety performance of pharmaceutical packaging bottles. By carefully carrying out these rigorous inspections and tests, possible vulnerabilities or violations can be detected in a timely manner and remedial measures can be taken early to ensure the safety and effectiveness of drug use for consumers. In all stages of drug production and preservation, packaging integrity testers have an irreplaceable position, committed to maintaining public health and safety, and making due contributions to the progress of society.