100,000-level purification workshop layout 1Introduction The 100,000-level clean workshop is a high-level clean environment, which is used to produce products with extremely high cleanliness requirements, such as electronic components, medical devices, etc.
This article will make an in-depth analysis of the layout of the 100,000-level purification workshop, and ** relevant content to make the article more abundant.
2.Ventilation systemThe ventilation system of the 100,000-level purification workshop is an important part of ensuring air quality.
Through high-efficiency filters and positive pressure facilities, the number of particles and microorganisms in the air is effectively reduced to ensure the cleanliness of the production process.
The ventilation system also regulates the temperature and humidity in the workshop, ensuring a stable production environment.
3.Clean area divisionThe interior of the workshop is divided into different levels of clean areas according to the different cleanliness requirements.
For example, workshops can be classified into ISO5, ISO6, ISO7 and ISO8 classes according to the international standard ISO14644.
Different levels of areas have different cleanliness requirements to meet the production needs of different products.
4.The equipment layout is in the 100,000-level purification workshop, and the layout of the equipment needs to consider the production process and workshop space utilization.
The right equipment layout optimizes productivity and operator mobility.
Critical equipment should be placed in areas with the highest cleanliness requirements and sealed to prevent contamination by dust and particulate matter.
5.Personnel passage processIn order to minimize the source of pollution, a scientific and reasonable personnel passage process should be established in the 100,000-level purification workshop.
Under normal circumstances, areas such as clean clothes changing rooms, clean corridors and clean rooms should be set up to strictly control the number and way of personnel entering and leaving the workshop.
Personnel should be trained in clean operation, and regular cleanliness monitoring should be carried out to ensure that the operation of staff meets the cleanliness requirements.
6.In order to avoid the interference of vibration and magnetic field of the equipment on the production process, the equipment area and the working area should be separated from the working area in the 100,000-level purification workshop.
The equipment area should be located on one side of the workshop and isolation measures should be taken to ensure the stability of the production process.
The work area is an area where operators work dynamically such as assembly and commissioning, and a high level of cleanliness is required.
7.Material flow control: Material flow has an important impact on the cleanliness of the 100,000-level purification workshop.
In order to avoid contamination, the material preparation area, material transfer channel and material transfer means should be set up to strictly control the flow path of the material.
During the material transfer process, the opening and scattering of the material should be avoided as much as possible to reduce the possibility of contamination.
8.Waste Disposal: The waste generated in the production process should be disposed of reasonably.
In the 100,000-level purification workshop, the waste treatment area should be separated from the clean area, and a closed treatment method should be adopted to avoid the backflow of pollutants.
Waste should be sorted and disposed of in strict accordance with relevant regulations to reduce the impact of pollution on the environment.
9.To sum up, the layout of the 100,000-level purification workshop is the key to ensuring a clean production environment.
By reasonably dividing clean areas, optimizing equipment layout, controlling personnel flow and material flow, etc., production efficiency and product quality can be effectively improved.
In actual operation, it is also necessary to strengthen cleanliness monitoring and management to ensure the long-term stability of the cleanliness of the workshop.
The above is a profound analysis of the layout of the 100,000-level purification workshop, I hope to inspire readers.
Different industries have different requirements for cleanliness, so the layout can be adjusted accordingly according to the actual needs to meet the production needs of different products.