At the beginning of the new year, in the new factory of Fast Gaozhi in Xi'an High-tech Zone, yellow industrial robots flexibly rotated their mechanical arms and skillfully completed various operations. Dozens of orange logistics trolleys shuttle back and forth, delivering all kinds of production materials in a precise and orderly manner. All kinds of infographics and figures on the smart screen are constantly updated, and the production and operation dynamics can be seen at a glance.
Fast Gaozhi new factory is a strategic choice for Shaanxi Fast Automobile Transmission Group Co., Ltd. to implement the "14th Five-Year Plan" and lay out the industrial chain around the innovation chain, and it is a vivid practice for enterprises to accelerate the transformation and upgrading of traditional manufacturing to intelligent manufacturing, and fully complete the strategic layout of a full range of intelligent drive trains for commercial vehicles. business cards".
The plant is known as "Industry 4Guided by the concept of "0" and "intelligent manufacturing", we apply a new generation of information technology and industrial Internet technology to build an intelligent manufacturing system with virtual and real integration, data-driven, element interconnection, global traceability and full-process automation, and successfully apply the six core technologies of "digital twin, black light production, interconnection of everything, intelligent decision-making, green manufacturing, and data closed-loop" to realize the manufacturing process "transparent, black, digital, intelligent, green, and lean", and create a new highland of intelligent production, digital operation, and networked management. Set a new benchmark for smart factories in the field of automotive transmission.
Transparent factory
Fast Smart New Factory through a large number of applications such as modeling** and digital twins in Industry 40 key core technology, simulating the actual production activities of the factory in the virtual space, realizing the interactive mapping of the physical factory and the virtual factory, so as to continuously optimize the factory layout, realize the beat verification and virtual debugging of production links such as machining, logistics, assembly, etc., and with the help of AR and other technical means, the complex production process becomes more transparent.
Black Light Factory
Based on the principle of full automation of machining and simplification of manual production, Fast Gaozhi new factory has built a "stable, automated, and flexible" production line, achieving a machining automation rate of 100%, an assembly automation rate of more than 70%, and a production line operation rate of more than 90%, supplemented by "smart logistics", "Internet of Everything" support and "intelligent decision-making" applications, and information system scheduling, and finally realize black light production.
Digital Factory
Based on the construction of the Internet of Things, with the help of 5G and other communication networking technologies, the seven production factors of man, machine, material, method, environment, measurement and energy are collected through sensors and other sensing technologies to realize the comprehensive digitization and interconnection of production factors. In the new factory, more than 100,000 pieces of data are collected per second, and the automatic collection and transmission rate of production data reaches 100%. Achieve 100% identity management, 80% data collection and 50% control and distribution of production factors.
Smart Factory
The new factory promotes intelligent operation with business digitalization, forming seven intelligent scenarios of energy, lighting, logistics, production, park, operation, and equipment maintenance, so as to realize intelligent decision-making and efficient operation of the entire factory. Through energy data and visual operation monitoring, the automatic control of energy and power is realized; Through the network of lights, personnel positioning and smart lighting are realized; Through the automatic scheduling of warehousing and logistics, smart logistics is realized; Intelligent production is achieved through intelligent scheduling, task pushing, and intelligent management of production factors; Through BI, big data, cloud computing and other technologies, intelligent operations are realized.
Green Factory
Fast Gaozhi New Factory has always been green, low-carbon, and recycling-oriented, and has adopted more than 30 advanced technologies such as photovoltaic power generation, smart energy management, green accessories, green technology, recycling packaging, centralized treatment, and recycling to achieve low-carbon energy accessories, environmentally friendly production, efficient resource utilization, and harmless waste treatment. Achieve an annual carbon reduction of 7,000 tons, an energy efficiency utilization rate of more than 95%, and PM25. Achieve "excellent" emissions, 100% harmless treatment of three wastes, effectively implement the national carbon emission reduction policy, and become a new business card of the industry.
Lean factory
Fast Gaozhi New Factory continues to increase the construction of digital systems, systematically build four closed-loop systems of process, production, logistics and quality, monitor the process in the whole domain, accurately and continuously improve, and build a lean factory. The closed-loop process opens up the data flow between R&D and production to ensure that the process execution is transparent and controllable; The closed-loop production realizes refined control and whole-process traceability through intelligent scheduling, process monitoring and factor analysis; The closed-loop logistics adopts intelligent warehouse management and A** scheduling system to realize automated logistics to drive production; Quality closed-loop through total quality management, real-time dynamic monitoring of quality, support quality analysis and improvement.
As a pioneer in the digital transformation and upgrading of the commercial vehicle transmission field, Fast Gaozhi New Factory gives full play to the advantages of comprehensive perception interconnection, data-driven production, and whole-process quality traceability, realizing the transformation from traditional manufacturing to intelligent manufacturing, increasing production efficiency by more than 70%, reducing energy consumption by 14%, and increasing per capita output value by more than 5 times. Fast Gaozhi's new factory covers a total area of 1850,000 square meters, with an annual production capacity of 200,000 AMT transmissions, and an annual output value of 6.2 billion. (Fast Side).